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Synerfac Technical Staffing
Validation Specialist Aseptic Process Simulation
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What they do
A Validation Specialist tests and documents the validity and accuracy of manufacturing systems and equipment. Tests processes and manages process validations. Provides technical support and implements operating procedures. May create documentation to show that a manufacturing or production process has consistent results and meets quality standards.
$103,608 / year median in New Jersey
+5% projected growth
Job Description
A contract development and manufacturing organization that specializes in producing topical, semi-solid, and liquid pharmaceutical products for both prescription and over-the-counter markets. It supports clients through formulation, scale-up, manufacturing, and packaging, with a strong focus on quality, regulatory compliance, and speed to market. This role is critical to demonstrating ongoing aseptic process capability and to supporting the commercial launch of sterile injectable products. The successful candidate will bring deep technical knowledge of media fill program design, microbiological principles, isolator and RABS operations, and current regulatory expectations, and will thrive in a hands-on, in house qualification environment. Key Responsibilities Aseptic Process Simulation Program Ownership Design, author, and maintain the site APS program based on a media fill model, encompassing worst-case process simulation parameters consistent with commercial filling operations. Author and revise APS protocols, batch records, and summary reports for initial qualification runs and routine periodic media fills. Establish and maintain APS bracketing and worst-case rationale documentation (e.g., shift duration, personnel interventions, line speed, container-closure configurations) in compliance with FDA and EU GMP Annex 1 requirements. Manage the media fill schedule, ensuring fills are conducted at defined intervals per regulatory requirements and internal SOPs. Execution and Operations Lead hands-on execution of media fills on the Groninger UFVN FlexFill filling line and SKAN isolator, including gowning, line setup, aseptic manipulations, and interventions representative of commercial operations. Coordinate all personnel involved in APS activities, including training on roles, responsibilities, and correct aseptic technique during simulation runs. Oversee incubation, inspection, and disposition of filled media units; investigate and document any positive units in accordance with site investigation procedures. Ensure all APS activities are executed in accordance with approved protocols and cGMP requirements; escalate deviations or unexpected results in a timely manner. Equipment Qualification and Utility Interface Interface with