Process Quality Control (PQC) Engineer Do not sponsor H-1B Visa! Position Summary The PQC Engineer is responsible for ensuring product quality throughout the manufacturing process by driving defect prevention, inspection effectiveness, quality performance monitoring, and continuous improvement initiatives. This role analyzes product defects, failure trends, customer escapes, and manufacturing quality data to identify opportunities for improvement and reduce quality risks. PQC Engineer partners with Production, Industrial Engineering, Process Engineering, Testing, Quality Assurance, IQC, Warehouse, Service/Repair, and other cross-functional teams to improve first-pass yield, reduce rework and scrap, strengthen quality controls, and enhance customer satisfaction. Key Responsibilities Develop, implement, and continuously improve manufacturing quality control programs and inspection systems. Establish and maintain product inspection standards, workmanship criteria, sampling plans, and acceptance requirements. Monitor manufacturing quality performance across Assembly, Testing, Packing, Warehouse, IQC, and Rework/Repair operations. Provide technical support and guidance to Quality Control Inspectors and Quality Technicians. Review and investigate manufacturing defects, nonconforming material, quality escapes, and customer-reported issues. Analyze defect trends, failure data, yield losses, scrap rates, and repair activity to identify improvement opportunities. Lead and support Root Cause Analysis using 8D, 5 Why, Fishbone, and Pareto Analysis methodologies. Drive containment activities to prevent shipment of nonconforming products. Coordinate corrective and preventive actions with Production, Manufacturing Engineering, Supplier Quality, and other stakeholders. Verify effectiveness of corrective actions prior to closure. Monitor and improve First Pass Yield (FPY), Defects Per Unit (DPU), Repair Rate, Scrap Rate, Customer Escapes, and other quality metrics. Identify recurring manufacturing defects and implement preventive actions to eliminate repeat failures. Evaluate production processes and inspection methods to improve defect detection and prevention. Review manufacturing records, quality data, MES transactions, traceability records, inspection reports, and repair history during investigations. Support Defective Material Review (DMR) activities and disposition of nonconforming products. Support Failure Analysis, customer quality investigations, audits, and corrective-action activities to identify root causes and improve product quality. Collaborate with Engineering and Manufacturing teams to validate corrective actions, support NPI and process qualification activities, and strengthen quality controls throughout production. Develop quality metrics, reports, dashboards, and management presentations to monitor quality performance, yield, defect trends, and improvement opportunities. Lead training and continuous improvement initiatives focused on defect reduction, operational efficiency, yield improvement, customer satisfaction, and reduction of Cost of Poor Quality (COPQ). Qualifications - Required Bachelor's degree in engineering, Manufacturing, Industrial Engineering, Quality, or a related technical discipline. Experience in Quality Engineering, Product Quality, Process Quality Control, Manufacturing Quality, or a related manufacturing environment. Strong understanding of quality control principles, product inspections, defect classification, and manufacturing quality systems. Experience analyzing manufacturing defects, quality trends, and corrective action effectiveness. Experience leading or supporting Root Cause Analysis investigations. Strong analytical and problem-solving skills. Ability to interpret engineering drawings, specifications, BOMs, workmanship standards, and customer requirements. Knowledge of inspection methodologies, statistical sampling, and quality metrics. Strong organizational, communication, and project-management skills. Proficiency with Microsoft Excel, Word, PowerPoint, Outlook, Teams, and manufacturing quality systems. Strong written and verbal English communication skills. Qualifications - Preferred Experience in server, rack, storage, PCBA, computer hardware, or electronics manufacturing. Experience supporting high-volume manufacturing environments. Knowledge of
ISO 9001
Quality Management Systems. Experience with 8D, CAPA, RCA, 5 Why, Fishbone, Pareto Analysis, FMEA, and 4M1E methodologies. Experience with MES, ERP, traceability systems, and manufacturing data analysis. Knowledge of IPC standards, ESD controls, and electronics manufacturing requirements. Experience with yield improvement, defect reduction, and process capability analysis. Experience supporting customer quality issues, corrective actions, and failure analysis activities. Experience supporting NPI, product qualification, and manufacturing ramp-up activities. ASQ CQE, CQA, or other quality certifications preferred. Key Competencies Product Quality Engineering & Manufacturing Quality Control Defect Prevention, Reduction & Yield Improvement Root Cause Analysis & Failure Analysis Statistical Data Analysis & Quality Metrics Management Corrective and Preventive Action (CAPA)
Risk Assessment & Problem Solving Customer Quality Support Cross-Functional Leadership & Professional Communication Continuous Improvement & Operational Excellence Pay:
$72,000.00 - $78,000.00 per year
Benefits:
401(k) 401(k) matching Dental insurance Health insurance Life insurance Vision insurance