Reliability Engineer

The Reliability Engineer will be responsible for the development and implementation of processes to improve maintenance and reliability of plant equipment, and to identify and propose engineering solutions and improvements to equipment and processes for maintenance reliability. In addition, this role will be responsible for managing the Parts storeroom and ensure the right parts and right quantities are available to support plant assets.

WHAT YOU GET TO DO

Geographic Scope:

United States Number of colleagues directly reporting to this job: 1-3 Create equipment reliability metrics, and identify and implement improvements in equipment reliability by working closely with operations and maintenance personnel. Perform regular deep dives/data analysis to identify key improvement areas to machine assets. Identify and evaluate risks associated with equipment failures and develop strategies to mitigate them. Conduct/Lead effective Root Cause Failure Analysis (RCFA) and Failure Mode Effects Analysis (FMEA). Identify root causes of complex and/or repetitive problems, then put in place executable corrective actions. Create/Review downtime tracking reports and equipment histories to identify solutions for reoccurring maintenance problems. Implement condition monitoring techniques such as vibration analysis, thermography, tribology, and oil analysis to assess the health of machinery and detect potential issues before they lead to breakdowns. Spearhead the use of data gathered through IoT (Internet of Things) technology to better predict potential failure, then determine appropriate maintenance strategies to prevent equipment downtime. Evaluate/Utilize the existing preventive maintenance program, recommend adjustments and/or develop and implement maintenance strategies to prevent equipment failures. Identify potential cost reductions through extended parts life, reduced labor cost, parts standardization across similar machine lines, and other part-related improvement techniques. Assess the reliability of systems and components via Mean Time to Repair (MTTR) and Mean Time Between Failure (MTBF) and recommend improvements. Coordinate inspection program for high voltage electrical equipment and transformers. Manage outside engineering and contractor resources as required. Manage the Parts storeroom - lead team members and delegate tasks. Oversee process for ordering parts via MRP. Work with Purchasing and component suppliers to drive reliability improvement into purchased components. Includes looking out for new suppliers offering better quality products. Collaborate with the PM supervisor to ensure all parts are available for upcoming PM planned downtime work orders. Includes developing a process for staging and kitting. Ensure part inventory levels are maintained accurately. Manage spare parts availability per machine asset. Forecast part needs, maintain optimal inventory levels, and evaluate Min/Max reorder thresholds.

WHAT WE VALUE

Strong computer skills, including MS Excel, Word, and Office. Familiarity with reliability engineering principles, methodologies, and tools including 5S, 5Y, FMEA, PDCA, Value Stream Mapping, DMAIC, Run Charts, Pareto Analysis. In-depth knowledge of Maintenance and Reliability systems and process improvement process. Strong analytical and problem-solving skills. Ability to analyze data, perform risk assessments, and develop effective solutions. Continuous improvement mindset.

WHAT WE WANT FROM YOU

Bachelor's degree in Electrical or Mechanical Engineering, Engineering Technology, Reliability Engineering, or related field 3-5 years of relevant experience implementing a reliability program. Project management experience

Job Type:

Full-time Pay:

$61,137.00 - $100,000.00 per year

Benefits:

401(k) 401(k) matching Dental insurance Employee assistance program Flexible schedule Health insurance Health savings account Life insurance Paid time off Parental leave Referral program Retirement plan Tuition reimbursement Vision insurance

Schedule:

8 hour shift

Education:

Bachelor's (Preferred)

Work Location:

In person