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Incoa Performance Minerals

Sr. Maintenance Millwright

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Job Description

Job Title:
Senior Maintenance Millwright Location:
Theodore, AL- On-site Job Type:
Full-time Pay:
$30-$35/BOE per hour, based on experience]
Schedule:
12-hour Rotating Shifts, plus overtime and on-call as needed INCOA Performance Minerals is seeking an experienced Senior Maintenance Millwright to keep our calcium carbonate manufacturing plant running safely and reliably. This is a senior, hands-on role for a seasoned tradesperson who has spent years maintaining heavy industrial process equipment in a plant environment. You will troubleshoot and repair crushers, mills, classifiers, conveyors, bucket elevators, dryers, kilns, pumps, fans, blowers, and dust collection systems. You will also lead precision work, including ASME-code welding, laser shaft alignment, and vibration analysis, and help mentor less experienced maintenance staff. This position is not suited for entry-level or apprentice candidates. Applicants must have documented senior-level millwright experience in an industrial plant setting. Key Responsibilities Perform preventive, predictive, and corrective maintenance on plant process equipment, including crushers, ball/roller mills, classifiers, screw and belt conveyors, bucket elevators, rotary dryers, pumps, fans, blowers, gearboxes, and baghouses. Diagnose and repair mechanical failures quickly to minimize downtime, working from root cause rather than replacing parts by trial and error. Fabricate, repair, and weld components to ASME code standards using SMAW, GMAW, FCAW, and GTAW processes on carbon steel, stainless steel, and abrasion-resistant materials. Perform precision shaft and coupling alignments using Easy-Laser, Pruftechnik, or SKF laser alignment systems, and document before/after results. Collect and interpret vibration data, identify faults such as imbalance, misalignment, looseness, and bearing defects, and recommend corrective actions. Rebuild and install bearings, seals, gearboxes, couplings, drive trains, and power transmission components to OEM specifications. Enter, close, and update work orders, parts usage, and equipment history in the CMMS; help build and refine PM task lists. Perform confined space entries (permit-required) into bins, silos, hoppers, chutes, and vessels as entrant, attendant, or supervisor. Follow lockout/tagout (LOTO), hot work, fall protection, and
MSHA/OSHA
safety requirements at all times. Read and work from blueprints, schematics, P&IDs, and equipment manuals. Lead planned shutdowns and major repair jobs; mentor and train junior millwrights and maintenance technicians. Recommend reliability improvements to reduce repeat failures and extend equipment life. Required Qualifications 10+ years of industrial millwright experience, with at least 5 years at a senior or lead level .
Plant experience required:
hands-on maintenance experience in a manufacturing, mineral processing, mining, aggregate, cement, lime, or similar heavy industrial plant environment. Construction-only or residential/commercial trades experience does not qualify. ASME-qualified welder with current certification(s) and the ability to provide documentation (e.g., ASME Section IX welder qualification). Certified in laser shaft alignment (Easy-Laser, Pruftechnik, SKF, or equivalent master-level alignment certification). Confined space trained and qualified for permit-required entry, with documentation. Vibration analysis experience , including collecting data and interpreting spectrum results (Vibration Analyst Category I or higher preferred). CMMS experience (e.g., SAP PM, Maximo, eMaint, Fiix, MP2, or similar) for work orders, PMs, and equipment history. Strong knowledge of bearings, gearboxes, pumps, couplings, seals, and power transmission equipment. Proficient in rigging, hoisting, and safe operation of overhead cranes, forklifts, and aerial lifts. Ability to read blueprints, mechanical drawings, and equipment manuals. Provides own journeyman-level hand tools. High school diploma or GED; completed millwright apprenticeship or journeyman card strongly preferred. Preferred Qualifications Experience in calcium carbonate, limestone, lime, cement, or industrial minerals processing. Vibration Analyst Category II certification (ISO 18436). MSHA Part 46 or Part 48 training. Experience with hydraulics, pneumatics, and lubrication programs. Basic electrical troubleshooting knowledge. Machining experience (lathe, mill). Physical Requirements & Work Environment Work in a plant environment with dust, noise, heat, and outdoor weather conditions. Lift up to 50 lbs regularly and work at heights, in confined spaces, and in awkward positions. Wear required PPE, including respirator (must pass fit test), hard hat, safety glasses, hearing protection, and steel-toe boots. Available for overtime, weekends, call-ins, and shutdowns as needed. Must pass pre-employment drug screen and background check.
What We Offer Competitive pay:
BOE Medical, dental, and vision insurance 401(k) with company match Paid time off and paid holidays Tool and boot allowance Ongoing training and certification support
INCOA PERFORMAMCE MINERALS
is an Equal Opportunity Employer.
Pay:
$30.00 - $35.00 per hour
Benefits:
401(k) 401(k) matching Dental insurance Health insurance Life insurance Paid time off Retirement plan Vision insurance Application Question(s): How many years of industrial millwright experience do you have? How many years have you worked at a senior, lead, or journeyman-level millwright? Have you worked as a millwright inside a manufacturing, mining, mineral processing, cement, or similar industrial plant? How many years of your millwright experience were in an industrial plant (not construction, residential, or commercial)? Have you used a CMMS (SAP PM, Maximo, eMaint, Fiix, etc.) to manage work orders and PMs? Are you able to work overtime, weekends, call-ins, and shutdowns in a dusty, hot, and noisy plant environment?
Work Location:
In person

Benefits

  • Paid Time Off (PTO)
  • 401(k) Plans
  • Other Retirement and Savings
  • Health Insurance