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Job Title:

Process Technician Shift:

3rd shift, 10:00pm-6:30am

M-F Overview:

Responsible for production start-up of injection molding machines, ensuring process parameters for each job/work order are correct and quality control requirements are met.

Requirements:

High School Diploma or GED preferred Requires a minimum of 2 years injection molding processing experience and/or training Demonstrate understanding of various plastic resins, including their properties, handling requirements, and proper identification to ensure correct material usage and maintain product quality. Strong technical aptitude and problem-solving skills Strong organizational skills and ability to multi-task Effective communication skills Basic math and computer skills Safety shoes are required for this position and are eligible for reimbursement per the Company's Safety Footwear Reimbursement policy. Employee must supply own hand tools when performing this position.

Responsibilities:

Perform start-up of injection molding machines throughout shift, adhering to production schedule. Respond to machine, robot or auxiliary equipment alarms promptly Cycle and adjust robots/pickers as required while maintaining end-of-arm tooling. Troubleshoot process and quality issues. Ensure mold cleaning schedules are adhered to during the production shift. Document daily process changes, improvements, and update process documents when changes are made to ensure repeatability. Ensure cycle times and scrap rates are within identified range. Partner with engineering on continuous improvement of processes and equipment, including improved work flows, use of fixtures, auxiliary equipment and automation. Provide work direction to set-up technicians as needed. Serve as back-up set-up technician as needed. Any other duties as assigned

PHYSICAL DEMANDS AND WORKING CONDITIONS LIFTING CATEGORY

Definitions:

Infrequently - 1% to 33% of time Frequently - 33% to 66% of time Light Lifting Lifts 20 lbs. infrequently Lifts 10 lbs. or less, frequently Medium Lifting Lifts 50 lbs. infrequently Lifts 20 lbs. or less, frequently X Heavy Lifting Lifts 100 lbs. infrequently Lifts 50 lbs. or less, frequently Very Heavy Lifting Lifts in excess of 100 lbs. infrequently Lifts 50-100 lbs. frequently

LIFTING REQUIREMENTS

Weight:

Enter the number describing the weight in pounds, of the heaviest item the employee is required to handle routinely.

Frequency:

Using the percentages below, assess time involved (in a regular scheduled shift) of lifting these weights. 1 = None 2 = 1-9% 3 = 10-19% 4 = 20-33% 5 = 34-66% 6 = 67-100% Description Weight Frequency Comments Above shoulder (63" to 30") 25# 5 Desk to chair level (30" to 18") 50# 4 Chair to floor level (18" to 0") 70# 6

Other:

Carrying:

50# 4 Pushing at height of 54" Barrel 200# 6 Pallet Jack used Pulling at height of 54" Barrel 200# 6 Pallet Jack used

PHYSICAL DEMANDS

Frequency:

Using the percentages below, assess time involved (in a regular scheduled shift). 1 = None 2 = 1-9% 3 = 10-19% 4 = 20-33% 5 = 34-66% 6 = 67-100% Description Frequency Comments Reaching overhead 5 Climbing 6 Balancing 6 Sitting 3 Standing 5 Walking on even surfaces 6 Walking on uneven surfaces 5 Running 1 Repetitive Motions 4 Twisting 6 Bending 5 Kneeling 3 Reaching Forward 5 Firm Grasping 5 Other Activities (specify):

ENVIRONMENT

Frequency:

Using the percentages below, assess time involved (in a regular scheduled shift): 1 = None 2 = 1-9% 3 = 10-19% 4 = 20-33% 5 = 34-66% 6 = 67-100% Description Frequency Comments % Time Inside building 6 % Time Outside building 1 % Time in a vehicle 1

EXPOSURES Frequency:

Using the percentages below, assess time involved (in a regular scheduled shift). 1 = None 2 = 1-9% 3 = 10-19% 4 = 20-33% 5 = 34-66% 6 = 67-100% Description Frequency Comments Chemicals 2 Isopropyl Alcohol and mold release agents are the only chemicals used. Both are non-hazardous. Gases 1 Infectious Diseases 1 Radiation 1 Noise 6 Normal manufacturing floor noise. General noise level is safely below OSHA decibel thresholds. Fumes 6 Normal off-gassing of plastic resin due to molding process, which is non-hazardous Vibrations 6 Normal machine/equipment operational vibrations. Dust 6 Mechanical Hazards 6 Related to the machines/equipment Electrical Hazards 6 Related to the machines/equipment Hot 6 Temperature of heated resin and molded plastic of parts Cold 2 Ice blaster is infrequently used, depending on the job. Proper PPE (i.e., gloves, hearing protection is used). Humid 3 Wet 3 Only if machine/equipment has leaked water or oil Dry 4 Resin/material dryers emit small amount of dry air. Frequent Temperature Changes 4