Extruder Training Technician- A Shift (3:45am-4pm)

Position Summary:

The Extruder Training Technician is responsible for the daily startup, operation, shutdown, and sanitation of extrusion equipment within the processing department. This role ensures efficient, safe, and high-quality production while performing routine minor maintenance on extrusion systems. In addition, this position serves as the site's subject matter expert for extrusion training, leading the development and delivery of technical training programs. The Extruder Training Technician plays a critical role in certifying operators, standardizing processes, and elevating overall team capability across all shifts.

Key Responsibilities:

Extrusion Operations & Process Ownership:

Operate and monitor extrusion equipment in accordance with Standard Operating Procedures (SOPs). Prepare and load raw materials to support continuous production flow. Adjust process parameters (temperature, moisture, feed rates) to achieve target product specifications such as texture and density. Perform full disassembly, cleaning, and reassembly of extrusion equipment to meet sanitation and food safety standards. Support product innovation by assisting in scaling new products from R&D to full production. Ensure compliance with all OSHA, FDA, HACCP, GMP, and SQF requirements.

Training, Certification & Mentorship:

Lead and deliver technical training programs for new and existing operators and supervisors. Develop and maintain training materials, including visual aids, checklists, and One-Point Lessons. Certify and recertify extruder operators to ensure consistent competency across all crews. Provide ongoing coaching and mentorship to improve technical skills and close knowledge gaps. Drive standardization of best practices across shifts and production lines.

Maintenance & Technical Troubleshooting:

Perform routine maintenance using hand tools and basic equipment. Troubleshoot mechanical and process-related issues, including screw wear, surging, and material flow challenges. Lead root cause analysis for downtime events using structured problem-solving methods (e.g., 5-Why, Fishbone). Partner with Maintenance to monitor equipment performance and support commissioning of new or rebuilt extrusion lines.

Qualifications:

High school diploma or equivalent required. Proven experience operating extrusion equipment in a food manufacturing environment. Strong mechanical aptitude with the ability to disassemble and reassemble extrusion components. Ability to troubleshoot equipment and process issues effectively in a fast-paced environment. Strong communication skills with the ability to train and explain technical concepts clearly. Proficiency in Microsoft Office (Excel, Word, Outlook). Demonstrated commitment to safety, including PPE compliance and Lockout/Tagout (LOTO) procedures. Ability to work in a food manufacturing environment that may be hot, noisy, and dusty. Must be able to stand for extended periods and perform medium to heavy physical tasks. Frequent bending, reaching, stooping, and climbing. Ability to lift, pull, or carry up to 50 lbs as needed. Flexibility to work varying schedules to support production needs, including startups, trials, and downtime events. Calbee North America is an equal opportunity employer dedicated to a policy of non-discrimination in employment on the basis of race, color, age, sex, religion, national origin, disability, veteran status, citizenship, ancestry, genetic information, sexual orientation, gender identity, marital or familial status or any other legally protected status.