Die Cast Setup Technician - High-Pressure Aluminum (2nd Shift) Up to $41.00/hr ($85,280/yr)

• Cedarburg, WI Area
• 2nd Shift

Direct-Hire Pay & Incentives:

Up to $41.00/hr ($85,280/yr based upon experience), 401(k) with match, pay-for-performance bonus opportunities, full benefits, and opportunities to earn additional hours of bonus PTO per year for strong attendance.

Work Pattern/Schedule:

Predictable 2nd shift schedule providing consistent evening routine stability.

Environment & Company Profile:

Join one of the largest independent die casting manufacturers featuring high employee stability, 40% tenure over 10+ years, and tier-one OEM partnerships (Caterpillar, Harley-Davidson, Kohler, Warner).

Core Functional Scope:

Lead complete die changes, set machine process parameters, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber die casting equipment.

Strict Requirements & Authorization:

Requires strong job stability (minimum 2+ years per employer), hands-on die cast setup or heavy machinery changeover experience, mechanical troubleshooting skills, US work authorization, and a commute within 45 minutes of Cedarburg, WI. A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells. Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths. You will take full ownership over tooling changeovers, cell automation setups, and process optimization while working alongside a collaborative, craftsman-focused production team. What You Will Be Doing (Daily Responsibilities)

Execute Die Changes & Setups:

Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.

Set Process Parameters:

Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.

Install Tooling & Auxiliaries:

Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.

Troubleshoot Process & Quality:

Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.

Verify System Functionality:

Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.

Conduct First-Piece Inspections:

Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.

Enforce Safety Standards:

Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns. What We Are Looking For (Requirements & Qualifications)

Job Stability Required:

Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.

Setup & Tooling Experience:

Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.

Technical & Mechanical Aptitude:

Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.

Equipment Operations:

Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.

Commutable Radius:

Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.

Education & Authorization:

High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship. Preferred Technical Assets (Bonus Skills)

Cold-Chamber Aluminum Expertise:

Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, Fanuc).

Defect Troubleshooting:

Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.

Lean & Continuous Improvement:

Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times. Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.