Senior Manager, Manufacturing Process Design

View More Jobs Senior Manager, Manufacturing Process Design Anderson, SC, United States and 3 more Job Description

POSITION SUMMARY

Vertiv is seeking a Senior Manager of Manufacturing Process Design to act as the lead architect of our production ecosystems. In this role, you will be responsible for the "Virtual-to-Physical" transition of our Power and Thermal products, serving as the primary bridge between R D and the shop floor. By integrating Full-Line Balancing with high-fidelity Discrete Event Simulation (DES), you will ensure that our manufacturing lines are mathematically optimized for maximum efficiency long before the start of production. This role requires a blend of deep industrial engineering expertise, leadership acumen, and advanced data modeling to drive a "Right First Time" global launch strategy.

RESPONSIBILITIES

Up-Front Design Integration:

Lead the New Product Introduction (NPI) process by collaborating with R D at the earliest design stages. Ensure manufacturing constraints, plant capabilities, and automation requirements are integrated into the product DNA before design freeze.

Synchronized Process Design & Bottleneck Neutralization:

Drive operational excellence through rigorous Yamazumi modeling, ensuring all manufacturing processes are perfectly balanced to Takt time. By neutralizing bottlenecks and bridging disconnected "islands of automation," you will create a seamless, synchronized flow that eliminates process unevenness and waste, minimizing WIP and maximizing plant-wide throughput. Data-Driven Simulation (DES): Oversee the translation of Yamazumi work-content data and line-balancing profiles into Discrete Event Simulation models. Capture granular process data—including MTBF, MTTR, and precise step-level cycle times—to virtually "stress test" the production environment and validate throughput targets before physical implementation.

Proactive DFM/DFA Leadership:

Direct the execution of rigorous Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews. Act as the final gatekeeper for manufacturability, identifying assembly risks early to reduce engineering change orders (ECOs) post-launch.

Virtual Commissioning & Validation:

Utilize simulation tools to perform "What-If" analysis on proposed line layouts, accounting for variable demand and supply chain lags. Oversee the selection and validation (IQ/OQ/PQ) of manufacturing equipment specific to power electronics.

Root Cause & Continuous Improvement:

Lead root cause analysis for production issues using FMEA and Six Sigma. Establish a feedback loop where real-time plant floor data from BackEnd/ERP systems updates to feed into the simulation models for continuous optimization.

Cross-Functional Launch Orchestration:

Drive alignment between global design centers and local plant operations. Serve as the technical management lead during the "Cradle-to-Grave" lifecycle to ensure a flawless handoff to production teams.

Team Leadership & Mentorship:

Manage and mentor a team of engineers, fostering best practices in Yamazumi modeling, DFM/DFA, and advanced manufacturing technologies.

SKILLS Advanced Simulation Modeling:

Expert-level capability in building and interpreting Discrete Event Simulation models to justify CAPEX and process changes.

Industrial Engineering Toolkit:

Mastery of Takt time analysis, Work Content Graphing, and Yamazumi work-balancing techniques.

Executive Communication:

Proficient in presenting complex simulation data, project timelines, and ROI projections to senior leadership.

Systems Integration:

Familiarity with ERP (SAP) and MES environments, with an understanding of how to structure "simulation-ready" manufacturing metadata.

Bilingual Proficiency:

Professional fluency in English and Spanish to facilitate global technical collaboration and cross-regional manufacturing support.

EDUCATION AND CERTIFICATIONS

Degrees:

Bachelor's degree in Industrial Engineering, Systems Engineering, Operations Research, Mechanical Engineering, Electrical Engineering, or Manufacturing Engineering. A Master's degree in Industrial & Systems Engineering (ISE) or Data Analytics is highly preferred.

Experience:

Minimum of 15+ years of hands-on experience in manufacturing process design for power products (UPS, DC power systems, or similar complex electronics), including experience in a leadership or project management capacity.

Proven Launch Track Record:

Demonstrated success applying DFM/DFA and high-fidelity simulation modeling to reduce manufacturing costs and improve reliability in high-volume, international environments.

Software Proficiency:

Expert in CAD software (SolidWorks, AutoCAD) and Advanced Simulation tools (e.g., FlexSim, Arena, Simio, or AnyLogic). Proficiency in data visualization tools (Power BI/Tableau).

Lean Mastery:

Extensive experience with lean manufacturing principles, specifically Yamazumi (Work Balance) modeling, Kaizen events, and the mathematical removal of process waste. Certification (Preferred): Six Sigma Black Belt, Lean Manufacturing Certification, or Professional Engineering (PE) license.

PHYSICAL REQUIREMENTS

No Special Physical Requirements

ENVIRONMENTAL DEMANDS

No Special Requirements

TRAVEL TIME REQUIRED 25

% The successful candidate will embrace Vertiv's Core Principals & Behaviors to help execute our Strategic Priorities.

OUR CORE PRINCIPALS

: Safety. Integrity. Respect. Teamwork. Diversity & Inclusion.

OUR STRATEGIC PRIORITIES

• Customer Focus
• Operational Excellence
• High-Performance Culture
• Innovation
• Financial Strength

OUR BEHAVIORS

• Own It
• Act With Urgency
• Foster a Customer-First Mindset
• Think Big and Execute
• Lead by Example
• Drive Continuous Improvement
• Learn and Seek Out Development About Vertiv Vertiv is a $10 billion global critical infrastructure and data center technology company.

We ensure customers' vital applications run continuously by bringing together hardware, software, analytics and ongoing services. Our portfolio includes power, cooling and IT infrastructure solutions and services that extends from the cloud to the edge of the network. Headquartered in Westerville, Ohio, USA, Vertiv employs around 30,000 people and does business in more than 130 countries. Visit Vertiv.com to learn more. #LIN-JT1 About the Team Work Authorization No calls or agencies please. Vertiv will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J, or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire. Equal Opportunity Employer We promote equal opportunities for all with respect to hiring, terms of employment, mobility, training, compensation, and occupational health, without discrimination as to age, race, color, religion, creed, sex, pregnancy status (including childbirth, breastfeeding, or related medical conditions), marital status, sexual orientation, gender identity / expression (including transgender status or sexual stereotypes), genetic information, citizenship status, national origin, protected veteran status, political affiliation, or disability. Apply Now Job Info Job Identification 20272189 Job Category Manufacturing - Engineering Posting Date 05/21/2026, 04:56 PM Locations Anderson, SC, United States Lincoln, NE, United States Pelzer, SC, United States Ironton, OH, United States Legend Jobs at a location Group of locations © Oracle Corporation Terms Legal Notices Use control and scroll to zoom the map Use two fingers to move the map Similar Jobs Manager Manufacturing Quality Ironton, OH, United States Posted on 04/07/2026 Be the First to Apply The Quality Manager will be responsible for ensuring that our products and services meet the highest standards of quality, reliability, and safety. The ideal candidate will have a strong background in quality management and possess excellent leadership and communication skills. Manager, Electrical Design Engineering Anderson, SC, United States Posted on 04/21/2026 Be the First to Apply Vertiv is seeking a detail-oriented and technically skilled Manager, Electrical Design Engineering to join our team in Anderson, South Carolina, supporting high-impact projects in the data center industry with a strong focus on low-voltage (LV) power distribution systems. This is a hands-on leadership role in a fast-paced, engineering-driven environment where delivering critical infrastructure on time and with precision is the standard. Advanced Manufacturing Engineering Manager Pelzer, SC, United States Posted on 05/01/2026 The Global Advanced Manufacturing Engineering (AME) Manager - Welding, & Fabrication for the Infrastructure Solutions (IS) business is responsible for defining, standardizing, and deploying scalable manufacturing processes across global sites. This role owns process capability, equipment strategy, and manufacturing readiness for core fabrication disciplines, ensuring executable capacity, quality, safety, and cost targets are met across engineer-to-order (ETO) and NPDI environments. This position partners closely with Product Engineering, Operations, Supply Chain, Quality, and Plant Leadership to translate design intent and demand signals into repeatable, industrialized manufacturing solutions. Senior Project Manager Pelzer, SC, United States Posted on 09/11/2025 Be the First to Apply Vertiv is hiring a Senior Project Manager in Pelzer, SC for key data center accounts. This is a highly visible and critical role that is responsible for managing multiple data center customer projects and liaising with the project management team to drive communication and coordination between external partners for our data center customer base (customers, general contractors, site personnel, suppliers) and internally across departments (Sales, Operations, Purchasing, Field Services, and Finance) to deliver exceptional customer service and on-time delivery for our customers from order acknowledgement to equipment startup. See More Jobs