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Job Description
Senior Calypso CMM Programmer Hirsch Precision Longmont, CO Job Details $105,000 - $130,000 a year 12 hours ago Qualifications Statistics Mechanical blueprint interpretation Measurement-based inspection Quality control statistical data analysis Monitoring dimensions Statistical Process Control Machine troubleshooting Equipment troubleshooting Manufacturing facility Dimensional measurements Statistical analysis Parts drawings Medical device manufacturing facility experience Precision measurement in machining ASME codes & standards Technical troubleshooting support Manufacturing Cross-functional communication Full Job Description As a leader in US manufacturing, Hirsh Precision strives to bring new levels of productivity and product innovation into the medical, aerospace, industrial, and scientific industries by leveraging software, advanced manufacturing techniques, and new manufacturing systems. Our company maintains a reputation of integrity, quality, service, and excellence due to the efforts of our passionate, engaged team members. We are committed to preserving our company culture as we grow and doing work that improves people's lives. Position Summary We are seeking a highly experienced Senior Calypso CMM Programmer with 15+ years of hands-on experience in a precision manufacturing environment utilizing Zeiss Coordinate Measuring Machines (CMMs) and Calypso software. This role requires a technically driven individual with a strong engineering mindset, deep GD&T expertise, and the ability to develop complex inspection programs for high-precision machined components. The ideal candidate is naturally curious, detail-oriented, analytical, and passionate about solving manufacturing and metrology challenges. They must have a great attitude, be calm under pressure, and helpful to all coworkers. This position plays a critical role in ensuring product conformity, improving inspection efficiency, supporting manufacturing operations, and driving continuous improvement initiatives. Key Responsibilities CMM Programming & Inspection Develop, optimize, validate, and maintain complex Calypso programs for Zeiss CMMs Program inspections for tight-tolerance machined, and precision components using 3D CAD models and engineering drawings Utilize advanced Calypso features including:- PCM Curve and freeform analysis Multiple alignments CAD-based programming Reporting automation Parametric programming Troubleshoot and resolve CMM hardware, probing, fixture, and software-related issues Perform first article inspections (FAI), in-process inspections, and final inspections GD&T & Engineering Analysis Serve as the company subject matter expert for GD&T interpretation and application in accordance with
ASME Y14.5
Analyze complex dimensional relationships and inspection strategies Collaborate with Engineering and Manufacturing teams to improve part design for manufacturability and inspectability Provide technical guidance regarding datum structure, tolerance stack-ups, profile tolerances, and functional inspection methods Review customer drawings, models, and specifications for inspection feasibility Manufacturing & Process Support Partner with Quality, Engineering, and Production teams to resolve dimensional nonconformances Support root cause investigations and corrective actions related to dimensional issues Design and recommend inspection fixtures and workholding concepts Improve inspection cycle times while maintaining accuracy and repeatability Support continuous improvement and lean manufacturing initiatives Leadership & Mentorship Mentor less experienced CMM programmers, inspectors, and quality technicians Establish best practices and standardization for CMM programming and inspection methodologies Provide technical training on GD&T, metrology, and inspection techniques Assist with calibration strategy and measurement system analysis (MSA/Gage R&R) Required Qualifications 15+ years of experience programming Zeiss CMMs using Calypso software in a precision manufacturing environment Advanced expertise in GD&T interpretation and application per
ASME Y14.5
Strong understanding of precision machining processes, including CNC milling, turning, grinding, and complex geometries Proven experience inspecting tight-tolerance aerospace, medical device, defense, or high-precision industrial components Ability to read and interpret complex engineering drawings, CAD models, and specifications Strong analytical and troubleshooting skills with an engineering-oriented mindset Experience with:- Zeiss Contura, Duramax, or similar Zeiss systems PC-DMIS or other metrology software (preferred) First Article Inspection (AS9102 preferred) Statistical analysis and SPC MSA and Gage R&R Excellent communication and cross-functional collaboration skills Self-motivated, curious, and continuously seeking process improvements U.S. citizen or lawful permanent resident (green card holder) due to ITAR regulations Preferred Qualifications Associate's or Bachelor's degree in Engineering, Manufacturing, Metrology, Quality, or related technical field Experience in regulated manufacturing industries such as medical device, aerospace, or defense Knowledge of ISO 9001, AS9100, and
ISO 13485
Experience with offline programming and CAD integration Familiarity with automation, robotics, or advanced inspection technologies including optical scanning systems Key Competencies Advanced GD&T Expertise Precision Measurement & Metrology Engineering Problem Solving Analytical Thinking Attention to Detail Continuous Improvement Technical Leadership Root Cause Analysis Manufacturing Process Knowledge Collaboration & Communication What Success Looks Like Accurate and efficient inspection programs with minimal downtime Improved inspection throughput and measurement repeatabilit Reduced dimensional nonconformances and improved process capability Strong technical support to manufacturing and engineering teams Development of standardized inspection methodologies and mentoring of team members Work Environment Precision manufacturing environment with exposure to machining operations and inspection labs Primarily onsite role supporting production and engineering teams May require extended periods standing, operating inspection equipment, and reviewing technical data You should be proficient in: GD&T Troubleshooting Skills
