Quality Engineer

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QUALITY ENGINEERAUBURN HILLS, MI

As a member of the Quality team, the Quality Engineer will be responsible for verifying incoming and outgoing materials conform to documented requirements, prepare incoming and outgoing inspection instructions, and ensuring that nonconforming material is segregated or moved to an area responsible for necessary repairs and then another inspection before use in a Lean manufacturing environment.

The Role:

Your work will include, but not be limited to:

Ensure calibration of all Quality equipment and the corresponding system records are maintainedCalibration log system and verify equipment & gauges meet all requirementsSupport IATF Internal Intertek Audits as neededConduct a minimum of one Internal Audit per yearMaintain and develop all Control Plans, Process Flows & PFMEA's in APiS with cross functional teamSchedule reverse PFMEA reviews and meetingsCreate schedule and perform "Process Walks" on all product lines per schedule, cover all within 12 months (Based on Risk)Perform and record monthly

PFMEA RPN

review with action item updates

EPC:

Working in a cross functional team (Production & Quality) perform management review, develop, and implement EPC requirements for all new launches per production releasesReview data collected and communicate process control status, through run charts or pareto charts for non-conforming concernsProvide plant support through problem solving and error-proofing for plant, customer issues and customer returnsPerform and report out capability studies on all critical torque, monthlyPerform GR&R and Capability studies as needed such as (appearance assessment, torque studies)Review product audits and poke yoke data to assure Team Lead added to chart, on weekly basis and report out all non-conformancesSupport Quality Coach duties as needed for all shiftsLead and complete two continuous improvement Kaizen project per year, focused on reducing IPPM'S, Scrap or COPQSupport supplier issues that arise from production line, using SQTSUse SQTS for written complaints back to suppliers with QN and close QN's in a timely mannerSupport supplier sorts and containment activities as neededSupport corrective action 5-Phase / 8D's on customer written complaints using but not limited to control plans and PFMEASSupport customer issues to assure complete follow through for containment on all shifts, floor communications, and action to assure timely responseSupport quality reviews for service as neededComplete the 7 Quality Modules, requires a passing scoreReview modules annuallySupport LPOF, capture evidence and update spreadsheet as neededSupport lab and lab activities; h-point, scan, effort, and shaker requirementsSchedule weekly LPA auditsReport all open corrective actions and open audits before the end of the weekSupport prelaunch requirements (birth certificates, pictures, management review buy off documentation) as neededUpload Monthly KPI's in LQTSWeekly marketplace KPI reviewsPPAP support as neededSupport the monitoring of all lines in preparation of IATF auditSupport BOM Audits as needed

Your Qualifications:

Prior experience in automotive manufacturingBachelor's degree in a related fieldKnowledge of terminology pertaining to quality assurance as needed to respond to questions and provide oversight.

Knowledge of various functions of an automotive plant such as maintenance, quality, production control, operations, and materials as needed to determine how they are interrelated and oversee employees in the quality departmentAbility to communicate effectively with suppliers, supervisors and co- workers at all levels in person and over the telephone. Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace. Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation. We are an equal opportunity employer with a commitment to diversity. All individuals, are encouraged to apply.