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Lead Sensor Engineer

Job

OSI Engineering, Inc.

Remote

$350,000 Salary, Full-Time

Posted 2 weeks ago (Updated 1 week ago) • Actively hiring

Expires 7/12/2026

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Job Description

Lead Sensors Engineer / Sensor Architect You ll own sensor architecture and sensing system development for a breakthrough stealth-stage neurotechnology and brain-computer interface (BCI) startup building an AI-powered neural interface platform. In this role, you will lead the development of the wearable sensing stack, with primary ownership of PPG (Photoplethysmography), optical sensing, heart-rate and HRV estimation, and multimodal sensor fusion. You will help bring a next-generation wearable to market by combining optical, inertial, temperature, and environmental sensing systems into a highly integrated AI companion platform. The product is a sensor-rich textile wearable that combines EEG, physiological sensing, environmental awareness, and AI-driven personalization. This role requires deep expertise in wearable sensing systems, signal processing, sensor integration, and production-ready consumer hardware development. What You''''ll Do Own the non-EEG sensing architecture across the platform, including optical, inertial, temperature, and environmental sensing systems. Lead PPG system development from architecture through production, including sensor selection, optical front-end design, skin interface development, and motion-robust heart-rate and HRV algorithms. Define and evaluate the complete sensor suite, including PPG and optical sensing Accelerometers and gyroscopes Body temperature sensing Environmental sensing including humidity, light, ambient temperature, and barometric pressure Own sensor selection, benchmarking, BOM strategy, and second-source planning across the sensing platform. Develop signal conditioning, calibration, characterization, and validation methodologies across all sensing systems. Architect sensor-fusion strategies that combine multiple sensing streams into reliable inputs for the AI platform. Partner closely with Electrical Engineering, Firmware Engineering, Product Design, Reliability, and AI/ML teams to deliver an integrated sensing platform. Define sensor electrical, mechanical, and firmware interfaces, including synchronization and cross-sensor timestamping requirements. Drive technical reviews, design documentation, validation plans, and production readiness activities. Work directly with external engineering teams and manufacturing partners while maintaining ownership and accountability for delivered sensing solutions. Help build and scale the sensing organization as the company grows.
Responsibilities :
10+ years developing sensors or wearable hardware systems, with at least one shipped product where you owned a sensing subsystem end-to-end. Deep expertise in PPG (Photoplethysmography), optical sensing, and heart-rate/HRV algorithm development. Strong background in sensor architecture, integration, calibration, characterization, and validation. Experience selecting, benchmarking, and owning sensor BOM decisions, including second-source strategy. Experience integrating sensors into wearable or consumer hardware products. Hands-on laboratory experience with oscilloscopes, logic analyzers, and hardware debugging tools. Track record of partnering closely with electrical, firmware, mechanical, and manufacturing teams. Strong system-level ownership and ability to drive architecture, integration, validation, and production readiness.
Preferred Skills:
Multimodal sensor fusion across optical, inertial, and temperature sensing systems. Activity sensing, gesture recognition, context classification, and orientation estimation. Additional physiological sensing technologies such as SpO?, ECG, EDA, or EMG. Body-temperature sensing, thermal modeling, calibration, and ambient compensation. Knowledge of human physiology, biomechanics, and wearable sensing applications. Biocompatible skin-contact sensing systems. Always-on, ultra-low-power sensing architectures. Founding engineer, lead engineer, principal engineer, or sensor architect experience within consumer hardware or wearable organizations. Experience building or scaling sensor teams in fast-moving startup environments.
Type:
Fulltime Location:
Palo Alto, CA (Hybrid Schedule)
Salary Range:
$300k - $400k/y (DOE)