An Automation Engineer develops and implements testing strategies and toolsets with the goal of increasing process automation. Establishes appropriate measures to validate and report on software quality. Designs and implements test automation to improve system reliability and stability. Designs and supports frameworks for test infrastructure. Provides automation expertise and mentoring.
Automation and Maintenance Engineer Berco of America life insurance, flexible benefit account, paid holidays, 401(k) United States, Wisconsin, Waukesha
W229 N1420
Westwood Drive (Show on map) Jul 31, 2026
Company At Berco, we produce mission critical undercarriages for mining, construction, forestry and agriculture machinery. Together with our customers, we create long lasting solutions by combining know-how in design, forging, heat treatment, machining and assembling. We provide undercarriage components to OEMs(Original Equipment Manufacturers) for the first fit of the machines as well as the service parts to OEMs and to the independent Aftermarket. Your responsibilities Summary The Automation Projects & Maintenance Engineer reports to the PLC Production Engineering Manager and is responsible for ensuring the reliability, performance, and continuous improvement of industrial and automated equipment at Berco of America WI plant. This role combines advanced diagnostic expertise with automation and control systems engineering to support stable, efficient and high performing operations. The position leads troubleshooting and resolution of production line issues, including electrical, mechanical, pneumatic, electronic and calibration systems, ensuring rapid response to minimize downtime and maintain operational continuity. Major Areas of Responsibility Maintenance and troubleshooting (Preventive and Corrective)
Ensure proper functionality of programming in automated lines.
Manage and resolve production line downtime events
Analyze data, identified bottlenecks, and optimize workflows to improve OEE
Manage preventive maintenance improvements
Collaborate with maintenance to develop PM programs
Manage quick maintenance repair (example change sensor, calibrate sensor)
Integrate new automation technology with existing production lines Specific Responsibilities of the Job PLC Allen Bradley and Siemens programming and solid knowledge of Studio 5000 and TIA Portal
TTP and PMC Fanuc programming
Ensure routine inspections, services, and repairs in the automated lines
Diagnose electrical, mechanical, and software errors in automation systems
Monitor and improve the performance of the automatic lines
Develop new (Programmable logic controller) program for existing and future lines
Automatic lines process improvements (process capability indices)
Attend monthly safety training
Provide emergency breakdown support to production lines Standards of Performance Maximizing equipment run time and reducing unplanned stops
Troubleshooting and Maintenance (Hands-On Maintenance)
PLC programming and design with Studio 5000 & Simatic S7
Standard computer and industrial networks knowledge
Mechanical and electrical cross-function in automation
Safety compliances Essential Functions Proficient in English language
Ability to view priorities in the long term
Ability to work independently as well as with a team Your profile Education/Credentials/Certifications
Bachelor's in computer science or engineering or related field
Length of Experience
Minimum 5 years on Automation/Controls Engineering, Maintenance or PLC programming
Knowledge, Skills, & Abilities
Knowledge Allen Bradley PLC (Studio 5000)
Knowledge S7 TIA Portal
Knowledge of operating, programming, and maintaining FANUC industrial robots and CNC machines
Knowledge of understanding electrical, electronic, pneumatic, hydraulic schematics
Knowledge and understanding of mechanical drawings
Knowledge of industrial communication protocols
Strong diagnostic abilities to identify and resolve issues in automation systems
Comprehensive data analysis real-time and historical
Detail-oriented
Able to anticipate future issues
Able to make quick connections between events
Excellent written and oral language ability
Excellent reasoning and problem-solving ability
Excellent interpersonal skills
Adaptability
Ability to multi-task
Ability to cope with changes The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Your benefits Berco currently provides employees the following benefit plans and programs 401(k) Plan, Accidental Death and Dismemberment, Medical + Dental + Vision + Pharmacy Insurance, 11 Paid Holidays per Calendar year, Employee Assistance Program, Disability Insurance, Life Insurance and Flexible Spending Account. Contact We only accept online applications submitted through the 'Apply Now' button on this job posting. You can find all current job openings on our career site at: https://jobs.thyssenkrupp.com/en Thank you for your interest in joining our team!
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