Waukesha, WIPosition OverviewWe are seeking a Welding Application Engineer to develop, commission and support welding and welding-automation solutions for manufacturing customers. The role combines hands-on welding expertise with industrial automation and engineering discipline to design reliable processes, integrate robotic and PLC-based systems, and ensure weld quality and production efficiency. This position works closely with sales, product development and customers to translate performance requirements into robust, repeatable welding applications.
Key ResponsibilitiesDesign and specify welding systems, fixtures and tooling to meet product and process requirements.
Develop and document welding procedure specifications (WPS), process parameters and qualification protocols.
Program and commission robotic welding cells and associated PLC/HMI systems; collaborate with integrators when required.
Conduct application testing, process validation and root-cause analysis to optimize weld quality and productivity.
Collaborate with sales and project teams to develop technical proposals, cost estimates and implementation plans.
Provide technical support and troubleshooting for installed systems, including on-site commissioning and customer training.
Create and maintain detailed engineering documentation, including drawings, bills of materials, test reports and machine manuals.
Ensure compliance with industry standards, safety regulations and quality requirements; implement continuous improvement initiatives.
QualificationsBachelors degree in Mechanical, Electrical, Manufacturing, Materials Engineering or related 4-year engineering degree.
Minimum 3+ years experience in welding application engineering, welding process development or industrial automation.
Practical knowledge of welding processes (MIG/GMAW, TIG/GTAW, SMAW, resistance, and/or laser welding) and weld metallurgy.
Experience with industrial robot programming and integration (e.g., Fanuc, ABB, KUKA) and PLC/HMI platforms.
Strong ability to read and interpret mechanical drawings, GD&T and welding symbols.
Hands-on experience with weld testing, NDT methods, and quality control procedures.
Excellent problem-solving, written and verbal communication skills and the ability to work cross-functionally and with customers.
Willingness to travel to customer sites for commissioning and support. AWS CWI, welding procedure certification, or equivalent credentials are a plus.
BenefitsFull benefits including medical, dental, PTO, 401k, and more!