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HSGI, Inc.

Structures Mechanic - San Marcos, Texas

Career Insights for Sheet Metal Fabricator / Mechanic

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What they do

A Sheet Metal Fabricator or Mechanic fabricates and installs parts or products made with thin sheet metal, such as heating and air-conditioning ducts used in construction or parts used in aircraft manufacturing.

$61,781 / year median in Texas

+3% projected growth

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Job Description

Structures Mechanic - San Marcos, Texas

HSGI, Inc.

San Marcos, Texas

CONTRACTOR

Updated 08/22/2026

Job Description

Job Summary

Seeking a motivated and experienced Structures Mechanic to join our maintenance team in San Marcos, Texas. This role is responsible for inspecting, repairing, and modifying aircraft structural components in accordance with FAA regulations, manufacturer specifications, and company standards. The ideal candidate has strong technical skills, attention to detail, and a commitment to safety and quality.

Key Responsibilities:

Inspect aircraft structures, including fuselage, wings, empennage, and control surfaces for damage, corrosion, and wear

Perform structural repairs such as sheet metal work, riveting, bonding, composite repair, and component replacement

Interpret and work from engineering drawings, blueprints, structural repair manuals (SRMs), and maintenance manuals

Remove and install structural components and assemblies

Fabricate parts and assemblies using appropriate tools, materials, and techniques

Ensure all repairs meet FAA regulations and company quality standards

Document all work performed in maintenance logs and records accurately

Use precision measuring instruments to verify tolerances, alignment, and conformity

Maintain tools, equipment, and work areas in a safe and clean condition

Collaborate with inspectors, engineers, and other maintenance personnel to complete projects on schedule

Aircraft Platforms Supported:
Structures Mechanics may work on, but are not limited to:

Beechcraft King Air series (B200 / B300 / 350)

De Havilland Dash 8 (Q200 / Q300)

Embraer

ERJ-135 / ERJ-145

Saab 340 (as applicable to contract or legacy programs)

Requirements

High school diploma or GED required

Minimum of 2-4 years of experience in aircraft structures, sheet metal, or related field

Strong knowledge of aircraft materials (aluminum, composites), structural repair techniques, and fastener systems

Ability to read and interpret technical manuals, blueprints, and schematics

Familiarity with FAA regulations and aviation safety standards

Experience with hand tools, power tools, and sheet metal fabrication equipment

A&P license preferred but not required

Skills & Competencies:

Strong attention to detail and craftsmanship

Problem-solving and troubleshooting abilities

Effective communication and teamwork skills

Ability to manage time and meet deadlines in a fast-paced environment

Work Environment:

Hangar and maintenance facility environment

Exposure to noise, chemicals, and varying temperatures

Requires standing, bending, kneeling, and working in confined spaces or at heights

May require overtime, weekends, or travel depending on operational needs

BENEFITS OF WORKING WITH HSGI INC

Weekly Payroll, Medical Insurance Available, Travel Pay, Longevity Bonus, Vacation Pay, Referral Bonuses

We care about you and your career, we care about you and the ones you care for, our success is your success, you are not just a contractor you're a valued team member and part of our family we look forward to working with you soon!

Job and company information not to be copied, shared, scraped, or otherwise disseminated without explicit consent of JSfirm, LLC.