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Engineering
Aerospace Engineer
Melbourne, FL
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Join an Established Aerospace Manufacturing Program! AAA USA is seeking an experienced Aerospace Manufacturing Engineer specializing in Aircraft Paint and Coatings Processes to support an aircraft manufacturing program. This is a hands-on manufacturing engineering position focused on improving and supporting aircraft paint operations, including surface preparation, chemical treatments, priming, topcoat application, finishing, and paint quality. We are looking for someone who understands the entire aircraft paint process , from preparing surfaces and selecting application methods to troubleshooting coating defects, improving production procedures, and ensuring finished aircraft and components meet quality requirements. A four-year engineering degree is not required. We strongly encourage candidates who began their careers as Aircraft Painters or Coatings Technicians and advanced into Paint Quality, Process Engineering, Manufacturing Engineering, or other technical leadership positions. The most important qualification is practical aircraft paint and coatings experience combined with the ability to improve manufacturing processes. Why Aerospace Professionals Choose AAA USA Competitive Compensation Based on Experience Long-Term Aerospace Manufacturing Opportunity Medical, Dental & Vision Benefits 401(k) with Company Match Opportunity to Work Directly with Aircraft Manufacturing and Paint Operations Hands-On Technical Role with Meaningful Process Improvement Responsibilities Key Responsibilities Aircraft Paint & Coatings Process Engineering Develop, evaluate, and improve manufacturing processes for aircraft painting, surface preparation, priming, and topcoat application. Provide technical support for aircraft paint shop operations, including component painting and aircraft exterior finishing. Establish and maintain paint process instructions, work procedures, and manufacturing documentation. Review paint and coating specifications to ensure proper application methods, materials, and processes are used. Evaluate surface preparation processes, including cleaning, sanding, masking, chemical treatment, and conversion coatings. Support proper paint mixing, application methods, film thickness, curing requirements, and finishing processes. Evaluate paint equipment, spray systems, booth conditions, and application techniques to improve consistency and efficiency. Paint Quality & Problem Resolution Investigate paint defects, coating failures, adhesion problems, surface contamination, and other finishing concerns. Identify root causes of paint-related nonconformances and implement corrective and preventive actions. Work closely with Quality Inspectors and production personnel to ensure aircraft coatings meet engineering and customer requirements. Review inspection results and recommend process adjustments to reduce defects, rework, and material waste. Support paint process validation, quality documentation, and continuous improvement activities. Assist with resolving production issues involving primers, topcoats, surface treatments, and coating performance. Manufacturing Engineering & Production Support Work directly with Aircraft Painters, Paint Shop Supervisors, Quality, Engineering, and Production teams to improve manufacturing processes. Develop and revise work instructions, process specifications, and manufacturing procedures. Identify opportunities to improve paint shop productivity, quality, workflow, and material utilization. Support improvements involving tooling, fixtures, masking methods, equipment, and paint booth operations. Evaluate manufacturing processes for compliance with engineering drawings, technical specifications, and applicable aerospace quality requirements. Assist with implementing engineering changes and new paint or coating processes. Support Lean Manufacturing and other continuous improvement initiatives. Required Qualifications Strong hands-on experience with aircraft painting, aerospace coatings, or closely related industrial coating processes. Previous experience in a technical role involving paint process improvement, manufacturing engineering, process engineering, paint quality, or paint shop technical support . Working knowledge of aircraft surface preparation, primers, topcoats, coating application methods, and finishing requirements. Ability to identify and troubleshoot paint defects and manufacturing process issues. Experience working with paint specifications, technical documentation, manufacturing procedures, or engineering drawings. Understanding of coating quality requirements, inspection methods, and corrective actions. Ability to work directly with production personnel to identify problems and implement practical improvements. Strong mechanical aptitude, problem-solving skills, and communication skills. Ability to work on-site in Sandpoint, Idaho. An engineering degree is NOT required. Equivalent hands-on technical experience will be considered. Candidates who have progressed from aircraft painting into paint quality inspection, process development, manufacturing engineering, or technical leadership are strongly encouraged to apply. Preferred Qualifications Experience in an aircraft OEM, aerospace manufacturing facility, or aircraft completion/paint operation. Knowledge of aerospace paint systems, primers, polyurethane topcoats, sealants, and specialty coatings. Experience with chemical surface treatments, including Alodine or other conversion coating processes. Experience with HVLP spray systems, paint booths, curing conditions, and coating thickness requirements. Familiarity with paint adhesion testing, coating inspections, and defect analysis. Experience developing or revising manufacturing work instructions and process documentation. Knowledge of FAA production requirements, AS9100 quality systems, or aerospace manufacturing standards. Experience with root cause analysis, corrective actions, Lean Manufacturing, 5S, or Six Sigma. Associate degree, technical certification, engineering degree, or related technical training is a plus but not required.
Pay:
$50.00 - $60.00 per hour
Benefits:
401(k) 401(k) matching Dental insurance Health insurance Life insurance Paid time off Relocation assistance Application Question(s): Will you now or in the future require employer sponsorship for employment authorization? Are you willing and able to work on-site in Sandpoint, Idaho (travel and lodging will be provided) for the duration of this project? Do you have professional Engineering experience in aerospace manufacturing or process engineering specifically related to aircraft painting, surface preparation, and coating applications?