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Now viewing: Controls Engineer
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Sew Eurodrive USA
Controls Engineer
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Job Description
Controls EngineerPosition OverviewWe are seeking a motivated Controls Engineer to design, program, and support control systems that enable safe, reliable, and efficient automated processes. The role focuses on PLC and HMI development, control panel design, system integration, commissioning, and ongoing optimization of industrial automation projects. The ideal candidate will translate project requirements into robust control solutions, collaborate with cross-functional teams, and ensure systems meet quality, safety, and performance targets.
Key ResponsibilitiesDesign, program, and maintain PLC-based control systems to meet project requirements and industry standards.
Develop and configure HMI applications for operator interfaces, alarms, and data visualization.
Create control system architecture, including I/O specifications, wiring diagrams, ladder logic/structured text, and network layouts.
Commission, test, and troubleshoot control systems on-site and in the factory, performing FATs (Factory Acceptance Tests) and SATs (Site Acceptance Tests).Collaborate with mechanical, electrical, and process engineering teams to ensure seamless integration of automation systems.
Prepare technical documentation: control narratives, schematics, software documentation, bills of materials, and test reports.
Implement and maintain safety interlocks, PLC safety logic, and compliance with relevant safety and industry standards.
Provide technical support and training to operations and maintenance personnel.
Participate in project planning and scheduling, estimate effort for control tasks, and work with vendors and contractors for equipment selection and procurement.
Identify continuous improvement opportunities to increase system reliability, performance, and maintainability.
QualificationsBachelors degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field (or equivalent experience).3+ years of hands-on experience designing, programming, and commissioning industrial control systems; experience level may vary by role seniority.
Proven proficiency with PLC programming (e.g., Rockwell/Allen-Bradley, Siemens, or other
Strong understanding of industrial networks and protocols (EtherNet/IP, Modbus, Profibus, Profinet, OPC UA).Ability to read and produce electrical schematics, P&IDs, wiring diagrams, and panel layouts.
Experience with control panel design, I/O selection, cable routing, and grounding practices.
Hands-on commissioning and troubleshooting experience in a manufacturing or process environment.
Familiarity with PLC/HMI debugging tools, version control, and change management practices.
Excellent communication skills and experience working with multidisciplinary teams and external vendors.
Willingness to travel to customer sites for commissioning and support as required.
Certifications or training in industrial automation, safety instrumented systems, or relevant vendor certifications are a plus.
Desired skills: PLC, HMI, Controls, Automation (strongly preferred).
Key ResponsibilitiesDesign, program, and maintain PLC-based control systems to meet project requirements and industry standards.
Develop and configure HMI applications for operator interfaces, alarms, and data visualization.
Create control system architecture, including I/O specifications, wiring diagrams, ladder logic/structured text, and network layouts.
Commission, test, and troubleshoot control systems on-site and in the factory, performing FATs (Factory Acceptance Tests) and SATs (Site Acceptance Tests).Collaborate with mechanical, electrical, and process engineering teams to ensure seamless integration of automation systems.
Prepare technical documentation: control narratives, schematics, software documentation, bills of materials, and test reports.
Implement and maintain safety interlocks, PLC safety logic, and compliance with relevant safety and industry standards.
Provide technical support and training to operations and maintenance personnel.
Participate in project planning and scheduling, estimate effort for control tasks, and work with vendors and contractors for equipment selection and procurement.
Identify continuous improvement opportunities to increase system reliability, performance, and maintainability.
QualificationsBachelors degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field (or equivalent experience).3+ years of hands-on experience designing, programming, and commissioning industrial control systems; experience level may vary by role seniority.
Proven proficiency with PLC programming (e.g., Rockwell/Allen-Bradley, Siemens, or other
IEC 61131-3
platforms).Experience developing HMIs (e.g., FactoryTalk, Wonderware, Ignition, WinCC) and creating operator-friendly screens and alarms.Strong understanding of industrial networks and protocols (EtherNet/IP, Modbus, Profibus, Profinet, OPC UA).Ability to read and produce electrical schematics, P&IDs, wiring diagrams, and panel layouts.
Experience with control panel design, I/O selection, cable routing, and grounding practices.
Hands-on commissioning and troubleshooting experience in a manufacturing or process environment.
Familiarity with PLC/HMI debugging tools, version control, and change management practices.
Excellent communication skills and experience working with multidisciplinary teams and external vendors.
Willingness to travel to customer sites for commissioning and support as required.
Certifications or training in industrial automation, safety instrumented systems, or relevant vendor certifications are a plus.
Desired skills: PLC, HMI, Controls, Automation (strongly preferred).