Job Description Job Description About the
Position Role:
Manufacturing Process Engineer Reports to:
Engineering Manager Location:
In Office, Ventura, California Status:
Full Time, Hourly Industry:
Defense, Space, Aircraft, Medical Position Summary The Manufacturing Process Engineer is responsible for owning, improving, validating, and sustaining the manufacturing processes used to produce high-precision wire and cable assemblies at Strand Products, a 100% employee-owned manufacturer serving the medical device, aerospace, and defense industries. This is a hands-on, production-focused role with a strong presence on the manufacturing floor. The Manufacturing Process Engineer works cross-functionally with Engineering, Quality, Production, Maintenance, and Supply Chain to improve process capability, quality, throughput, equipment performance, labor efficiency, and manufacturing cost. A central responsibility of the role is converting improvement opportunities into stable, documented, repeatable production processes through automation, tooling, equipment, data, and disciplined process control. The role also owns the manufacturing-engineering handoff from New Product Introduction (NPI) into sustaining production. The Manufacturing Process Engineer ensures new processes are production-ready before transfer, establishes clear acceptance criteria and documentation, closes transfer gaps, and remains accountable for process performance after release to production. Essential Duties and Responsibilities Production Process Ownership & Continuous Improvement Own assigned manufacturing processes from release through sustaining production, including process performance, capability, documentation, and improvement.
- Develop, validate, standardize, document, and continuously improve manufacturing methods and process controls.
- Analyze production data and manufacturing KPIs to identify constraints, recurring defects, sources of variation, excessive labor content, downtime, and cost opportunities.
- Lead improvements that increase throughput, yield, first-pass quality, OEE, capacity, and labor efficiency while reducing scrap, rework, downtime, and process variation.
- Perform time studies, capacity analysis, line balancing, workflow analysis, and workstation/process optimization as appropriate.
- Use structured problem-solving and statistical methods, including capability studies, GR&R, DOE, trend analysis, and Minitab, to make data-based process decisions.
- Design and optimize tooling, fixtures, workholding, and production methods to improve repeatability, ergonomics, safety, quality, and cycle time.
- Lead Lean, Kaizen, waste-reduction, standard-work, and other continuous-improvement initiatives.
- Establish and monitor meaningful process metrics and verify that implemented improvements deliver sustained results.
- Identify and implement cost-reduction opportunities through process optimization, automation, waste elimination, material utilization, and equipment improvements. Automation, Equipment & Manufacturing Technology Identify manufacturing operations that are strong candidates for automation or semi-automation based on safety, quality, repeatability, labor content, capacity, and return on investment.
- Develop business cases and technical requirements for automation and equipment projects, including expected benefits, risks, implementation needs, and measurable success criteria.
- Specify, source, install, qualify, and integrate manufacturing equipment and automated systems.
- Lead or support automation initiatives involving PLC-controlled equipment, machine vision, sensors, data acquisition, motion control, error-proofing, and manufacturing equipment integration.
- Work with internal teams, integrators, and equipment suppliers from concept through factory/site acceptance, installation, qualification, training, and production release.
- Ensure new equipment and automation are safe, maintainable, documented, validated as required, and practical for production operators and maintenance personnel.
- Collaborate with Maintenance to improve equipment reliability, preventive maintenance effectiveness, uptime, and long-term supportability.
- Develop tooling, fixtures, and 3D-printed solutions when they provide an effective and scalable manufacturing improvement. NPI-to-Sustaining Production Transfer Serve as the manufacturing-process owner for the transition of new products and processes from NPI into sustaining production.
- Partner with Product/Design Engineering, Quality, Production, Supply Chain, and other stakeholders during NPI to ensure manufacturability, process capability, production readiness, and scalability.
- Define and use clear production-transfer criteria covering equipment and tooling readiness, validated processes, work instructions, training, BOMs, routers, PFMEAs, Control Plans, inspection requirements, capacity, and unresolved risks.
- Lead or support IQ/OQ/PQ, process verification, capability studies, pilot builds, validation protocols, and validation reports required for production release.
- Identify and close manufacturing gaps before handoff, including unstable processes, incomplete documentation, unclear operator methods, inadequate tooling, capacity constraints, and unresolved quality risks.
- Confirm operators and support functions are trained and that production can execute the process consistently before formal transfer.
- Establish post-transfer monitoring and follow-up to verify that process capability, yield, cycle time, quality, and output remain stable as production volume increases.
- Take ownership of sustaining-process improvements after transfer and feed production learning back into future NPI activity. Quality, Production Support & Cross-Functional Ownership Provide daily production engineering support and maintain regular presence on the manufacturing floor to understand processes firsthand.
- Troubleshoot manufacturing issues using structured root-cause and problem-solving methods, and implement durable corrective actions rather than temporary fixes.
- Partner with Quality to investigate manufacturing-related nonconformances and customer complaints using 5 Why, Fishbone, FMEA, and related tools.
- Support MRB activities by providing technical evaluations, disposition recommendations, and resulting process improvements.
- Create and maintain work instructions, PFMEAs, Control Plans, BOMs, routers, process specifications, and engineering change documentation.
- Support cleanroom manufacturing operations and train production personnel on new or revised processes, equipment, tooling, and work instructions.
- Support applicable
ISO 9001, AS9100, ISO
13485, customer, and audit requirements as they relate to manufacturing processes and engineering documentation.
- Build strong working relationships with Production, Quality, Maintenance, Supply Chain, and Engineering and communicate clearly with employees at all levels.
- Take ownership of assigned problems and projects from definition through implementation, verification, documentation, and sustained results.
- Share knowledge, listen to employees closest to the work, and contribute to a collaborative One Strand culture.
What Success Looks Like Success in this role is measured by the ability to create stable, scalable, and efficient production processes; convert automation and continuous-improvement opportunities into sustained results; and ensure NPI programs transition cleanly into sustaining production. Delivers measurable, sustained improvements in throughput, yield, quality, labor efficiency, cost, capacity, reliability, or process capability.
- Identifies and implements practical automation and equipment improvements that reduce risk, variation, and unnecessary manual work.
- Creates clear production-transfer criteria and closes NPI handoff gaps before they become recurring sustaining-production problems.
- Establishes capable, repeatable, documented processes that production can execute consistently.
- Takes initiative and follows problems through to verified resolution rather than stopping at recommendation or temporary containment.
- Uses data and structured problem-solving rather than assumptions when evaluating manufacturing issues.
- Balances urgency with sound judgment, quality, safety, compliance, and attention to detail.
- Listens to employees closest to the work and uses their input to improve processes.
- Demonstrates accountability, curiosity, resourcefulness, creativity, collaboration, self-awareness, and humility.
- Builds trust across departments and contributes to a respectful, solutions-focused work environment. Qualifications BS/MS Degree in Engineering or related field.
- 5 or more years of engineering experience in a medical device, aerospace, defense, or other regulated manufacturing environment.
- Demonstrated experience owning and improving production processes in a sustaining manufacturing environment.
- Demonstrated experience transitioning new products or processes from NPI/pilot production into stable sustaining production.
- Experience identifying, specifying, implementing, and validating manufacturing automation, equipment, tooling, or process-control improvements.
- Working knowledge of process validation, IQ/OQ/PQ, PFMEA, Control Plans, capability analysis, GR&R, DOE, root-cause analysis, and structured continuous improvement.
- Excellent analytical and computer skills including Minitab, SolidWorks (preferred), 3D printing .
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