Find & Apply For Verification Engineer Jobs in Orion Township, Michigan

Job Summary The Final Verification Testing Engineer (FVT) is a highly technical, but very hands-on role that needs high competence in battery technology, validation, and software experience, as well as database and automation controls. The Final Verification Testing Engineer will work closely with Hardware & Software engineering to comprehend the workings of the battery as well as design and build testing equipment independently. Responsibilities End of Line (EOL) Manufacturing/Validation Engineer for electric vehicle and hybrid vehicle batteries. EOL test specification for Lithium-ion battery systems in collaboration with Systems, Electronics, and Software Engineering teams. Development and implementation of EOL Test scripts on AVL Lynx to test battery performance according to specification. Proficient in the use of battery pack cyclers and knowledgeable in Direct Current (DC) power flow and Alternating Current (AC) power flow. Work on EOL test specification for production to ensure the product is tested according to the specification while meeting takt time. Create process profiles for all manufacturing stations in Manufacturing Execution System (MES), ensure all data is recorded and the process is followed. Create work instructions for battery pack assembly, EOL station, and post EOL verification. Work on Process Failure Mode and Effects Analysis (PFMEA) in collaboration with manufacturing, systems, and quality teams. Troubleshoot and debug issues using CANalyzer and Original Equipment Manufacturer (OEM) software. Knowledge of 3-phase systems, complex power flow, energy conversion via switch-mode power electronic circuits: DC/DC converters, DC/AC converters, electromechanical energy conversion, Operating principles of Direct Current (DC) Machines, Synchronous Machines, and Induction Machines. Allen-Bradley

PLC-5, SLC

500, and ControlLogix 5000 with RSLogix (5, 500, and 5000), SoftLogix 5800, 1734-Point I/O, and RSLogix Emulate 500 software. Write and debug Programmable Logic Controller (PLC) ladder logic and create Human Machine Interface (HMI) using factory talk view studio. Use Object-Oriented Programming languages (C++/Java) to design, code, and maintain software applications with emphasis on writing code that is organized, structured, modular, and documented. Software applications to automate manufacturing operations including but not limited to: communicate with MS SQL server and process traceability data communicate, control, and query test equipment using RS232 communicate and process data from Open Platform Communications (OPC) servers Design EOL test flow for high voltage batteries while ensuring operator safety. Use software development, test specification, etc. knowledge to audit supplier's test software and equipment to provide input in increasing software robustness and integrity of EOL systems in Production. Adhere to federal and state regulations. Adhere to all company policies, processes, and procedures. Performs other duties as requested, directed, or assigned. Predictable and reliable attendance. Position Qualifications Bachelor's degree in Electrical, Mechanical, Computer, or Systems Engineering, or a related technical field. Minimum of five (5) years of previous experience working with battery testing and validation. Knowledge of centralized and distributed servers, proficient in the use of open-source code and libraries, working knowledge of Controller Area Network (CAN) communication. Knowledge of 3-phase systems, complex power flow, energy conversion via switch-mode power electronic circuits: DC/DC converters, DC/AC converters, electromechanical energy conversion, Operating principles of Direct Current (DC) Machines, Synchronous Machines, and Induction Machines. Effective communicator, capable of concisely presenting highly technical test data to internal and external customers, and cross-functional teams. Capable of leading multiple programs. Adept in data processing and statistical analysis; particularly with lithium-ion test data. Experienced with the handling of both low and high-voltage lithium-ion battery systems. Educated on common lithium-ion cell, module, and battery pack test certifications. Capable of carefully maneuvering large battery packs with the proper safety standards and support. Skilled with Microsoft Office products including Excel, PowerPoint, Outlook, OneNote, and Project. Self-motivated problem solver, pays attention to the details, challenges the status quo, and strives for continuous improvement.

Key Competencies Decision Making & Analysis:

Makes sound decisions based upon a mixture of data-driven analysis, expertise, experience, and judgment; collects relevant information, seeks input from others, and identifies connections and/or root causes of problems.

Continual Improvement:

Displays a consistent orientation toward producing the highest quality products or services, while keeping a focus on sustainability. Constantly looking for incremental improvements in work processes and results.

Takes Initiative:

Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.

Delivers Results:

Achievement-oriented, feeling a sense of urgency to reach goals on time, if not before.

Assertiveness:

Maintaining a position when you know you are right; standing up to others and expressing views without fear or for approval and without engaging in unnecessary aggression.

Mission, Vision, Values, and Strategic Priorities Focused:

Understands and actively supports the organization's mission, vision, values, and strategic priorities.