Find & Apply For Production Plant Manager Jobs in Sugar Land, Texas

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Role:

Plant Manager Company:

Accredo Packaging, Inc.

Location:

Sugar Land, TX Job Type:

Full-Time

•Relocation is available for this position

•Plant schedule: 24/7/365 Continuous Manufacturing Operation (Overseeing 12-Hour 2/3/2 Rotating Shifts across 4 Shift Teams) About Accredo Packaging Accredo Packaging, Inc. manufactures and supplies sustainable, high-value-added flexible packaging solutions, predominantly for the pre-packaged food and consumer products markets across North America. Combining state-of-the-art machinery with world-class personnel, we lead the industry in environmentally responsible, high-performance flexible packaging conversions. Position Summary Accredo Packaging is seeking a proven, results-oriented Plant Manager to direct all end-to-end manufacturing operations at our Sugar Land facility. Reporting to Senior Executive Leadership, the Plant Manager holds full P&L ownership for plant operations and provides strategic oversight across a high-volume, 24/7/365 continuous manufacturing site. This role leads a multi-departmental facility encompassing Blown Film Extrusion, Pre-Press/Flexo Printing, Lamination/Slitting/Pouch Converting, Logistics (Truck/Rail), and Maintenance . The ideal candidate is an operational leader who drives margin expansion through cost containment, waste reduction, labor optimization, and operational efficiency, while serving as a key ambassador during executive customer plant tours. Key Responsibilities Strategic & Financial Leadership (P&L Management)

Full P&L Ownership:

Manage the plant's operational budget, capital expenditures, labor costs, and material yield to meet target EBITDA and profit margin goals.

Margin Optimization:

Drive initiatives focused on scrap/waste reduction, labor efficiency, machine throughput, and overall equipment effectiveness (OEE).

Cost Management:

Control operational expenditures, optimize raw material usage, and manage staffing levels across four shift teams to maximize profitability. Multi-Departmental Operational Execution Drive operational excellence, schedule compliance, and high throughput across all plant divisions:

Blown Film Extrusion:

Oversee multi-layer film production, resin management, and die operations.

Press & Graphics:

Lead Pre-Press, plate preparation, graphics alignment, and high-speed flexographic press operations.

Converting:

Direct lamination (solventless/solvent-based), slitting, and high-speed pouch-making operations.

Warehouse & Logistics:

Manage raw material inbound shipments (via rail and truck), internal material staging, and outbound finished goods logistics (via truck).

Maintenance & Engineering:

Ensure maximum uptime by driving preventative maintenance (PM) schedules, continuous equipment improvements, and rapid reactive repairs. Workforce & Shift Leadership Lead a 24/7/365 workforce structured on a 12-hour 2/3/2 rotating shift schedule across 4 shift teams . Mentor, coach, and develop department managers, engineers, supervisors, and shift leads to build a strong leadership pipeline. Build a culture of accountability, safety, high performance, and continuous learning on the shop floor. Customer & Business Relations Serve as the primary plant host for executive customer visits, plant audits, and facility tours, showcasing Accredo's state-of-the-art capabilities and sustainability initiatives. Partner with Quality Assurance to maintain SQF (Safe Quality Food) certifications and ensure zero-defect product standards. Collaborate closely with Supply Chain, Sales, and Corporate HR to align plant capacity with customer forecasts and growth strategies. Safety, Quality & Continuous Improvement Champion a plant-wide safety-first culture, driving compliance with OSHA, EPA, and internal safety policies. Lead Lean Manufacturing, Six Sigma, and continuous improvement frameworks to eliminate process bottlenecks and reduce scrap.

Qualifications & Skill Requirements Required Education:

Bachelor's degree in Engineering, Operations Management, Business, or a related technical discipline.

Leadership Experience:

Minimum 8-10+ years of progressive manufacturing leadership experience, including at least 5 years as a Plant Manager, Operations Manager, or Director overseeing a complex manufacturing facility.

P&L Management:

Demonstrated experience managing a full plant operational P&L, driving margin improvements, and overseeing multi-million-dollar operational budgets.

Continuous Operations:

Direct leadership experience in a 24/7/365 continuous manufacturing environment (preferably 12-hour rotating shifts).

Technical Industry Background:

Deep operational knowledge in flexible packaging manufacturing , including blown film extrusion, flexographic printing, lamination, slitting, or pouch converting. Preferred Lean Manufacturing / Six Sigma Black Belt certification. Experience in SQF, BRC, or food-contact packaging regulatory environments. Hands-on familiarity with railcar material unloading and resin distribution systems. Executive presentation skills with a history of successfully hosting customer tours and corporate audits.

Leadership Profile & Success Factors Floor-Visible Leader:

Leads from the manufacturing floor rather than behind a desk; builds trust and rapport across all shifts and departments.

Strategic & Analytical:

Translates complex production data into clear action plans that improve bottom-line performance.

Customer-Centric:

Demonstrates pride in facility presentation, operational cleanliness, and technological capability when representing the company to clients.

Disciplined Execution:

Thrives in a fast-paced, high-volume environment where safety, precision, and continuous delivery matter.