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Quality Control Systems Manager
Seymour, IN
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Nippon Steel Pipe America Inc

Assistant Manager For Quality Assurance

Job Description

JOB RESPONSIBILITIES
Coordinates Quality and Assurance functions, to include incoming material inspections, process/procedural audits, determining sampling strategies and methods, final testing, and inspection of finished goods. Determines types of tests to be performed and documentation and reporting requirements. Gage Lab services, ISO/IATF document control process. Customer complaint process, to include overseeing corrective action to be taken. Implementation of total quality management (TQM) principles including use of statistical tools to measure and reduce process and product variability. Coordinates development, implementation, and maintenance of quality systems designed to support and maintain various certifications, e.g. JIS, ISO9002, QS900, etc.
SUPPLIER QUALITY
Supplier complaints Manage/maintain SQAM Supplier site audits Manage/maintain annual PPAP submissions
IN-HOUSE QUALITY / CONTINUAL IMPROVEMENT
Track, follow up on serious in-house quality issues Work with manager & coordinators to investigate causes & develop/implement C/As Assemble, submit, & maintain final executive review approval packets
NON-DESTRUCTIVE TESTING
Level II UST & Training Program Level II ECT & Training Program Develop
ASNT NDT
written practices Work toward level III certification - UST & ECT Work toward certified NDT program
IATF AUDITOR
Process audits as assigned Supplier audits CQI-9 Annual Heat Treat Assessment self-audit CQI-15 Weld Assessment Audit
METALLURGY
Failure investigations (furnace performance, hardness, etc.) Sample evaluation CQI-9 improvement activities & follow-up Develop & maintain NSPA Metallurgy Manual
MANAGER FILL IN
Morning meetings General meetings AMM when needed Monthly quality meetings Personnel issues Purchase requisition approvals Direct staff on large projects
OTHER ITEMS
Review / Approve internal deviations Monthly department performance reports QA Hold support as needed QA Lab support as needed Support QE's in customer complaint investigations as needed
WORKING CONDITIONS/PHYSICAL DEMANDS
Exposure to loud noise levels, dust, heat and cold and various chemicals while in plant area (lubricants, cutting fluids, drawing oils). Stooping, reaching, climbing and lifting up to 50lbs. Ability to stand and walk for long periods of time. Hardhats, long sleeves, safety shoes, earplugs and safety glasses are a requirement to be worn at all times while in the plant.
EDUCATION REQUIREMENTS/QUALIFICATIONS
Bachelor's Degree plus minimum five (5) years' job-related experience preferred. ASQ certification desired. Microsoft Office Skills (Excel, Word, Power Point, etc.). Ability to use various gauging and measuring tools, micrometer, caliper, lab equipment (roundness tester and contour tracer). Ability to operate forklift helpful. NDT Level II
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