Director of Machine Shop

Director of Machine Shop Department:

Manufacturing -

Machine Shop Employment Type:

Full Time Location:

Columbia, PA -

Plant Reporting To:

Hans Sowrey Description ASC is looking for a Machine Shop Director , who will be responsible for the strategic leadership and operational management of the machine shop within our foundry in Columbia PA. This role oversees all machining activities, ensuring efficient production, high-quality output, and adherence to safety standards. The Director will lead a team of machinists, programmers, and maintenance personnel, driving continuous improvement initiatives and optimizing the utilization of our advanced machinery, including Allen Bradley, CNC, and Rockwell Automation machines. This position requires a strong technical background in machining, proven leadership skills, and a deep understanding of manufacturing processes within a foundry setting.

How You Will Help Strategic Leadership:

Develop and implement the strategic vision and operational plans for the machine shop to align with the overall foundry objectives. Identify opportunities for growth, efficiency improvements, and technological advancements.

Operational Management:

Oversee all daily operations of the machine shop, including production scheduling, resource allocation, material flow, and quality control. Ensure efficient workflow and timely completion of machining tasks.

Team Leadership & Development:

Recruit, train, mentor, and manage a high-performing team of machinists, programmers, and maintenance technicians. Foster a positive and collaborative work environment, promoting skill development and continuous learning.

Equipment Optimization:

Direct the effective utilization and maintenance of all machine shop equipment, including Allen Bradley controlled machinery, CNC machines, and Rockwell Automation systems. Implement preventative maintenance programs to minimize downtime and maximize equipment lifespan.

Process Improvement:

Drive continuous improvement initiatives utilizing Lean manufacturing principles and data analysis to optimize machining processes, reduce waste, improve cycle times, and enhance overall efficiency.

Quality Assurance:

Establish and maintain rigorous quality standards and procedures for all machined parts. Oversee quality inspections and ensure adherence to customer specifications and internal quality requirements.

Safety Compliance:

Champion a strong safety culture within the machine shop, ensuring compliance with all safety regulations and company policies. Implement and enforce safe work practices and procedures.

Budget Management:

Develop and manage the machine shop budget, controlling costs and ensuring efficient resource allocation. Identify and justify capital expenditures for new equipment and upgrades.

Cross-Functional Collaboration:

Collaborate effectively with other departments within the foundry, including casting, engineering, quality, and maintenance, to ensure seamless integration of machining operations into the overall production process.

Technology Advancement:

Stay abreast of the latest advancements in machining technologies, particularly those relevant to our equipment (Allen Bradley, CNC, Rockwell Automation) and evaluate their potential application to improve our operations.

Troubleshooting & Problem Solving:

Lead the team in troubleshooting complex machining issues and implementing effective solutions to minimize production disruptions.

Lean Leadership:

Lead and manage within a lean manufacturing environment, deploying tools such as Daily Management, Leader Standard Work, TPM, SMED, Kaizen, and A3 / 8D problem-solving methodologies. Provide strategic direction while remaining actively engaged in day-to-day operations, supporting the team with hands-on leadership and detailed guidance. Demonstrate a consistent track record of driving performance improvements and achieving key operational metrics. What You Will Bring Bachelor's degree in mechanical engineering, Manufacturing Engineering, Industrial Engineering, or a related field. Master's degree preferred. Minimum of 10+ years of progressive experience in a machine shop environment, with at least 3-5+ years in a leadership role. Proven expertise in operating and programming CNC machines. Strong working knowledge of Allen Bradley and Rockwell Automation control systems and their integration with machining equipment. Deep understanding of machining processes, tooling, and materials. Demonstrated experience in implementing Lean manufacturing principles and driving continuous improvement. Strong analytical, problem-solving, and decision-making skills. Excellent leadership, communication, and interpersonal skills with the ability to motivate and develop teams. Proven ability to manage budgets and control costs. Strong commitment to safety and quality. Experience working within a foundry environment is a significant advantage.

Preferred Qualifications:

Experience with specific CNC programming software (e.g., Mastercam, Fanuc). Certifications in machining or manufacturing (e.g., SME, NIMS). Knowledge of foundry processes and their impact on machining requirements.