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Masis Staffing Solutions

Process Technician

Career Insights for Molding Process Engineer

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What they do

A Molding Process Engineer develops and engineers improvements in injection molding processes at a manufacturing company. Modifies or creates machines used for injection molding, assists with set up and troubleshooting for equipment, and develops materials to be inserted into molds to create products. Assists with implementing new production and process technologies.

$98,914 / year median in Connecticut

+3% projected growth

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Job Description

Not Ready Important Notice About the Application Process This position offers use of our AI screening tool as part of the initial candidate review. While completing the AI screening is optional, please note: Candidates who complete the AI screening are reviewed first—daily. We strongly encourage you to complete it promptly to ensure early consideration (first come, first served). Expect to receive a prompt from our AI screener shortly after applying. The AI screener helps us streamline the Candidate intake process, but rest assured— you'll still work directly with a Masis recruiter throughout the rest of your hiring journey. Our client, a leader in the plastic injection molding, contract manufacturing and tool-building industry, is looking for a Process Technician to join their dynamic team.
Job Summary:
The Process Technician is responsible for developing, setting, monitoring, and optimizing injection molding processes to ensure safe, efficient, and repeatable production of high-quality molded components. This role plays a critical part in startup validation, troubleshooting, continuous improvement, and supporting production teams to meet customer and operational expectations. The Process Technicians are hands-on problem solvers who combine technical molding expertise with data-driven decision-making and a strong commitment to quality, safety, and teamwork.
Essential Duties/Responsibilities:
Process Setup & Optimization
  • Perform mold setups, startups, and process validations.
  • Establish and document robust, repeatable molding processes.
  • Develop and optimize process parameters (fill, pack, hold, cooling, recovery, etc.).
  • Conduct scientific molding studies (DOE, decoupled molding, gate seal, etc.).
  • Validate new tools and support
IQ/OQ/PQ
activities as required.
  • Monitor cycle times and adjust processes to improve efficiency and reduce scrap. Troubleshooting & Support
  • Diagnose and resolve molding defects (short shots, flash, splay, warp, sinks, etc.).
  • Troubleshoot material, tooling, and machine-related process issues.
  • Provide floor-level support to Production and Quality teams.
  • Respond to process alarms and production disruptions in a timely manner. Continuous Improvement
  • Identify and implement improvements to reduce scrap, downtime, and cycle time.
  • Support cost-reduction initiatives and efficiency projects.
  • Participate in lean manufacturing and CI activities.
  • Collaborate with Engineering and Maintenance on corrective actions. Documentation & Compliance
  • Maintain accurate process documentation and setup sheets.
  • Ensure processes comply with quality standards and customer requirements.
  • Support internal audits and customer audits as needed.
  • Follow ISO, safety, and regulatory requirements. Team & Training Support
  • Train Operators and Technicians on process awareness and defect prevention.
  • Support cross-functional teams including Quality, Engineering, and Tooling.
  • Mentor junior technicians as applicable.
Qualifications:
High school diploma or equivalent; technical certification or vocational training in plastics manufacturing or related field is a plus.
  • 3+ years of injection molding experience (Process Technician or similar role).
  • Strong understanding of injection molding fundamentals.
  • Ability to read and interpret part prints and specifications.
  • Experience troubleshooting common molding defects.
  • Working knowledge of scientific molding principles.
  • Strong mechanical aptitude.
  • Ability to work independently in a fast-paced manufacturing environment.
  • Experience with decoupled molding practices.
  • Familiarity with ERP or production monitoring systems.
  • Experience in medical, tight-tolerance, or regulated molding environments.
  • Understanding of automation, robotics, or secondary operations.
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