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Schneider Electric
Process Engineer
Career Insights for Process Development Engineer
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Based on Iowa data
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What they do
A Process Development Engineer designs and implements production systems in manufacturing, engineering or mining. Develops processes that are efficient and cost effective. Plans, implements and tests production systems and processes and ensures compliance with industry and regulatory standards.
$111,674 / year median in Iowa
+17% projected growth
Job Description
Process Engineer - Powder Metallurgy (Electrical Contacts) Position Overview Join a team that produces critical components used in Schneider Electric circuit breakers, helping ensure the safe and reliable distribution of electrical power worldwide. As a Process Engineer, you will play a key role in maintaining and improving complex powder metallurgy processes used to manufacture electrical contacts. This position combines hands-on manufacturing support with project-based engineering work, with an emphasis on new product development and operational excellence. You will work directly with operations, quality, and maintenance teams to troubleshoot problems, stabilize processes, and drive continuous improvement. Success in this role requires a solid understanding of both material science and practical manufacturing execution. Key Responsibilities Production Support & Troubleshooting
- Provide immediate engineering support to production when issues arise, ensuring minimal downtime and impact to quality.
- Diagnose and resolve complex problems related to:
- Powder blending and granulation
- Compaction using tablet presses
- Dewaxing and sintering processes
- Collaborate cross-functionally to contain issues, identify root causes, and implement corrective actions. Process Development & Optimization
- Develop, maintain, and continuously improve process parameters and standards.
- Monitor process performance and drive improvements in yield, consistency, and throughput.
- Analyze and resolve material-related challenges involving:
- Powder flow characteristics
- Shrink rates and dimensional control
- Densification and microstructure development
- Powder formulation performance Continuous Improvement & Projects
- Lead and support process improvement initiatives focused on safety, quality, delivery, and cost.
- Conduct structured root cause analysis using methodologies such as 8D and 5-Why.
- Design and execute trials for new powder formulations, process changes, and tooling designs.
- Serve as a technical resource and subject matter expert within the organization. Tooling & Equipment Management
- Oversee tooling design, procurement, validation, and performance in production.
- Support purchasing, upgrading, and commissioning of manufacturing equipment.
- Develop and manage capital expenditure (CapEx) budgets for process improvements. Quality & Documentation
- Ensure adherence to quality standards and safety requirements across all processes.
- Maintain accurate and controlled documentation, including:
- Process specifications
- Work instructions
- Parameter sheets
- Change management records Qualifications Required
- Bachelor's degree in Engineering (Manufacturing, Materials, Mechanical, or related field)
- Working knowledge of:
- Compaction / pressing equipment
- Sintering.