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Zachry Brands, Inc.
Senior Instrumentation & Control Engineer
Career Insights for Process Control Engineer
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Based on Illinois data
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What they do
A Process Control Engineer designs, operates and maintains process control systems in manufacturing companies. Works to ensure that production, quality assurance and safety requirements are met in manufacturing operations. Operates and maintains process control equipment and provides preventative maintenance. May create or maintain automation processes for a company.
$113,131 / year median in Illinois
+4% projected growth
Job Description
Zachry Engineering Corporation is seeking a highly experienced Senior Instrumentation & Control Engineer to lead the design, development, and execution of instrumentation and control systems for complex oil and gas projects. This role requires technical leadership, deep domain expertise, and the ability to mentor multidisciplinary teams while ensuring safe, reliable, and cost-effective project delivery. The Senior I&C Engineer will serve as a subject matter expert (SME), driving engineering excellence across upstream, midstream, and downstream projects including refineries, petrochemical plants, and power plants. Bachelor's degree in Chemical Engineering, Electrical Engineering, Instrumentation Engineering, or related field (required) 13+ years of experience in instrumentation and control engineering within the oil & gas or petrochemical industry or power industry. Extensive experience with refinery, LNG, gas processing, or pipeline control systems Proven experience leading large-scale EPC or EPCM projects Certifications (Preferred) Professional Engineer (PE) license Technical Skills Strong knowledge of DCS/PLC platforms (e.g., Honeywell, Emerson DeltaV, Yokogawa, Siemens, Rockwell) Expertise in SIS design and SIL determination (IEC 61511 / IEC 61508) Instrument selection and specification (pressure, flow, level, temperature, analyzers) Control valve sizing and performance analysis Industrial networking and communication protocols (Modbus, Profibus, Ethernet/IP, OPC) Familiarity with IIoT, advanced process control (APC), and digital transformation initiatives Key Competencies Strategic thinking and technical problem-solving Strong leadership and decision-making skills Excellent communication and client-facing abilities Ability to manage multiple priorities in a fast-paced EPC environment Commitment to safety, quality, and continuous improvement Why Zachry Engineering At Zachry Engineering, we deliver innovative engineering solutions that power the energy industry. Our teams are driven by a commitment to safety, integrity, and excellence. As a Senior I&C Engineer, you will play a critical role in shaping the future of energy infrastructure while working on some of the industry's most complex and impactful projects.