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The Copley Consulting Group

Process Control Engineer

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What they do

A Process Control Engineer designs, operates and maintains process control systems in manufacturing companies. Works to ensure that production, quality assurance and safety requirements are met in manufacturing operations. Operates and maintains process control equipment and provides preventative maintenance. May create or maintain automation processes for a company.

$132,602 / year median in Virginia

+5% projected growth

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Job Description

We are seeking a highly skilled and experienced Process Controls Engineer to join our dynamic team at our recycled tissue mill located in Franklin, Virginia. The ideal candidate will possess a strong background in process control system, specifically with expertise in
AB & ABB
systems, and have the ability to adapt to and program older architectures. This position requires a meticulous and innovative engineer who can maintain and improve our control systems to ensure efficient and high-quality tissue production. This job will have the following responsibilities: Maintenance and optimization: maintain, troubleshoot, and optimize the existing mix of old and new
DCS & QCS
systems to ensure smooth and efficient mill operations.
Programming Control Loops:
Develop and program control loops in ABB systems, ensuring precision and reliability in the tissue production process. Adaptation to
Older Systems:
Learn and program in older control system architectures, ensuring they are fully functional and meet the mill's operational standards.
System Upgrades and Integration:
Lead initiatives for system upgrades and integrate new control technologies with existing systems to enhance overall efficiency.
Technical Support:
Provide technical support to the production team, addressing any issues related to process control systems promptly and effectively.
Documentation and Compliance:
Create and maintain detailed documentation of control systems, programming changes, and maintenance activities. Ensure all control systems comply with industry standards and safety regulations.
Continuous Improvement:
Identify opportunities for continuous improvement in control systems and processes, implementing changes to optimize performance and reduce downtime.
Training and Mentorship:
Train and mentor junior engineers and technicians on control systems and programming, fostering a culture of knowledge sharing and professional development.
Qualifications & Requirements:
Education:
Bachelor's Degree in Engineering, preferably in Electrical, Control Systems, or related field. Advanced degree is a plus.
Experience:
Minimum of 5-7 years of experience in process control engineering, with a focus on AB and ABB systems. Experience in a tissue or papermill environment is highly desirable.
Technical skills:
Proficiency in programming control loops in ABB systems. Strong understanding of
QCS & DCS
systems and their components. Ability to program and troubleshoot older control system architectures. Familiarity with process control instrumentation and electrical systems.
Problem solving:
Excellent analytical and problem-solving skills, with the ability to troubleshoot complex control system issues effectively.
Communication skills:
Strong verbal and written communication skills, with the ability to convey technical information clearly to non-technical team members.
Project management:
Proven ability to manage multiple projects simultaneously, prioritizing tasks and meeting deadlines.
Team player:
Ability to work collaboratively in a team environment, demonstrating strong interpersonal skills and a proactive approach to achieving team goals.
Work schedule:
Must be able to support the organization during 24/7 operations, including holidays (including Christmas and Thanksgiving days), weekends, and nights. May be required to change work schedule based on organizational needs. Some outages may require working nights and weekends. On-call scheduling will also be required. #jdp