A Process Engineer solves problems related to the manufacturing and use of products, including chemicals, fuel, food, and clothing. Designs new products, improves existing ones, or develops new processes for better use of existing materials. May specialize in a chemical engineering process, such as making plastics, or in an industry such as health care.
Process Engineer at Systematic Business Consulting Process Engineer at Systematic Business Consulting in manitowoc, Wisconsin Posted in about 23 hours ago.
Type:
full-time
Job Description:
Process Engineer ????
Location:
Manitowoc, WI A leading plastics manufacturer is seeking a Process Engineer to join its growing team in the Manitowoc, WI area. This position will play a key role in improving manufacturing processes, reducing waste and variation, and supporting high-quality production for a diverse customer base. The ideal candidate will bring hands-on experience in plastics manufacturing and thermoforming , along with strong problem-solving, data analysis, and continuous improvement skills. ?? Key Responsibilities Take ownership of key plant processes, including plastics processing, sheet extrusion, rollstock production, and related operations Drive process improvement, root cause analysis, and troubleshooting through data collection and analysis Plan and execute Design of Experiments (DOE) and production trials to improve process repeatability and reduce variation Optimize material and labor utilization, production output, setup times, conversion costs, and product quality Identify and implement opportunities to reduce waste and improve process efficiency using LEAN and Operational Excellence tools Evaluate materials, formulations, and process conditions and recommend improvements Work closely with production operators and R D personnel to plan and execute process trials Support customer complaint investigations through root cause analysis, corrective actions, trials, and effectiveness verification Develop and improve SOPs and production processes Lead short- and long-term engineering projects from identification through execution Train production, process, and quality personnel on relevant engineering and process topics Partner with manufacturing, quality, R D, and commercial teams to support customer satisfaction Ensure projects and processes comply with applicable ISO/IMS, EHS, and Operational Excellence requirements Job Requirements Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field preferred 4 years of relevant experience with thermoforming equipment may be considered in lieu of a degree 5+ years of operations or engineering experience required, preferably within plastics manufacturing 2+ years of hands-on experience with thermoforming equipment required Strong experience with process improvement, troubleshooting, root cause analysis, and data-driven problem solving Ability to read and interpret EHS standards, operating manuals, maintenance instructions, procedures, and applicable regulations Manufacturing leadership experience preferred LEAN, Six Sigma, Operational Excellence, or ISO training/certification preferred Experience with budgets and financial reporting is a plus SAP or other ERP experience preferred Proficiency with Microsoft Office Suite , including Excel, Word, PowerPoint, Access, and Outlook Ready to make an impact in plastics manufacturing and drive meaningful process improvements? Apply today.
