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BayOne Solutions

Electronics Lab Technician Reliability & ATE Validation

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Job Description

Electronics Lab Technician (Advanced

ADAS & ECU

Validation)

Job Title:

Electronics Lab Technician

  • Reliability & ATE Validation Location: Onsite
  • Palo Alto, CA (with regional lab coverage in Hayward & San Jose)
Schedule & Hours:

Monday

  • Friday | 8:00 AM
  • 5:00 PM (40 hrs/week)
Clearance/Requirement:

Must pass Motor Vehicle Record (MVR) background check

Position Overview:

We are seeking a highly skilled and hands-on Electronics Lab Technician to join our hardware reliability and validation team supporting next-generation electrical architecture for Client Technologies. In this role, you will play a critical technical part in building, testing, troubleshooting, and validating state-of-the-art vehicle systems, including Level 3+ ADAS, telematics, infotainment systems, battery management systems (BMS), and zonal Electronic Control Units (ECUs). You will operate custom Automated Test Equipment (ATE), configure environmental chambers, execute

EVT/DVT/PVT

test profiles, and conduct root-cause failure analysis in collaboration with design engineering leads.

Key Responsibilities:
    Hardware Bring-Up & Test Execution:

    Operate software user interfaces, automated test environments, and lab instruments to exercise complex electronic hardware during bring-up and validation phases.

      Environmental & Stress Testing:

      Own mechanical setup, sensor instrumentation, and calibration of thermal chambers, vibration tables, and external chillers. Configure precise thermal ramp profiles and dwell cycles.

      • Troubleshooting & Root Cause Analysis (RCA): Diagnose and isolate hardware, harness, test setup, and Device Under Test (DUT) failures down to the component level using electrical schematics and diagnostic equipment.
      Benchtop Systems Validation:

      Validate electrical functionality and signal integrity using oscilloscopes, power analyzers, digital multimeters (DMMs), programmable DC power supplies, and logic analyzers.

        Board Modification & Precision Rework:

        Perform fine-pitch surface-mount (SMD) component rework, micro-soldering/de-soldering, trace cuts, jumper modifications, and custom wire harness fabrication.

          Commissioning & Data Logging:

          Assist in the build, wiring, and commissioning of first-article test fixtures and ATE racks. Document test results, capture waveforms, redline schematics, and file detailed incident/bug reports for design leads.

            Multi-Lab Support:

            Travel locally between development labs in Palo Alto, Hayward, and San Jose to manage test setups and support multi-site reliability runs.

            Required Qualifications & Experience:
              Education/Experience:

              Associate degree or technical degree in Electrical Engineering Technology, Electronics, or equivalent hands-on industry experience (5+ years preferred).

                Automated & Hardware Testing:

                5+ years of hands-on experience working with Automated Test Equipment (ATE), industrial automation, or environmental testing systems.

                  Schematic & Component Literacy:

                  Proficient in reading and interpreting complex electrical schematics, digital logic designs, power architecture, and component datasheets.

                    Hardware Rework:

                    Proven capability in precision hand-soldering and SMD circuit board rework (IPC-7711/7721 standard techniques preferred).

                      Validation Lifecycles:

                      Solid understanding of EVT (Engineering Validation Test), DVT (Design Validation Test), and PVT (Production Validation Test) workflows and failure reporting standards.

                        Technical Calculations:

                        Ability to execute basic control and math equations (e.g., calculating thermal ramp rates, soak times, and power draw).

                          Lab Software & Tools:

                          Proficient in using Microsoft Office / Google Workspace applications for documentation, data recording, and tracking.

                            Physical & Logistics Capabilities:

                            o Capability to physically move, hoist, and position heavy test fixtures, equipment, and instrumentation. o Valid Driver's License and clean driving record (Must pass MVR check) for local site travel.

                            Preferred Qualifications:
                            • Experience with vehicle networking protocols and interface tools (CAN, CAN-FD, LIN, Ethernet, Vector Tools/CANoe).
                            • Background in automotive OEM, Tier-1 supplier, EV technology, aerospace, or high-reliability hardware validation environments.
                            • Hands-on experience with environmental testing chambers (Thermotron, CSZ, Unholtz-Dickie) and industrial fluid chillers.

                            Applied Skills Automated Test Equipment (ATE) Electronics Hardware Validation Thermal & Vibration Chamber Testing Oscilloscope & Electrical Test Equipment PCB Soldering & Circuit Board Rework Electrical Schematic Reading Test Fixture & Harness Troubleshooting Environmental Reliability Testing Root Cause Analysis & Failure Troubleshooting

                            EVT / DVT / PVT

                            & Tester Validation.