Manufacturing Controls Engineer, Assembly

Manufacturing Controls Engineer, Assembly Tesla - 3.3 Lathrop, CA Job Details Full-time $75,600 - $140,400 a year 4 hours ago Benefits Commuter assistance Health savings account AD&D insurance Paid holidays Disability insurance Health insurance Dental insurance Flexible spending account Flextime Adoption assistance Employee assistance program 401(k) matching Employee discount Benefits from day one Pet insurance Qualifications PLC-based control system operation Engineering equipment malfunctions diagnostics Machine vision systems Mechanical system commissioning projects Electrical schematic reading and interpretation Project management in manufacturing Industrial equipment troubleshooting Change management HMI Software Electrical protection systems Vision inspection system Software development Managing projects Technical troubleshooting support Commissioning phase involvement PLC networking Ladder logic (LD) Field commissioning Manufacturing company experience Sensors Electrical systems commissioning Mechanical troubleshooting Production troubleshooting Full Job Description What to Expect Tesla is seeking a highly motivated Manufacturing Controls Engineer to join our Production Engineering team and play a pivotal role in integrating, sustaining, and improving advanced manufacturing equipment across Megafactory California. The ideal candidate has strong controls engineering fundamentals, practical manufacturing experience, a high aptitude for learning and adapting quickly, and a track record of continuous improvement through data-driven problem solving and controls development. Engineers on our team are independent, proactive, hands-on, and detail-oriented — thriving in a collaborative, cross-functional environment to drive operational excellence. If you are passionate about building world-class manufacturing systems and are motivated to make a measurable impact at scale, we encourage you to apply. What You'll Do Sustain 24/7 manufacturing operations, utilizing working knowledge of mechanical, electrical, and controls systems to respond to escalations and quickly resolve equipment failures or address quality concerns. Employ structured problem-solving techniques to contain, root-cause, and eliminate failure modes Take ownership of manufacturing processes, analyzing performance metrics and optimizing equipment to maximize safety and Overall Equipment Effectiveness (OEE), driving world-class process quality and manufacturing capacity. Collaborate with Equipment, Process, and Quality Engineers to drive continuous improvement projects to optimize production line serviceability, reliability, throughput, and process capability Lead the design, development, and deployment of automated equipment upgrades or installation, coordinating with internal teams or external integrators. Develop and maintain Siemens and Beckhoff PLC and HMI software to optimize production capability and improve operator experience Maintain key documentation, including electrical schematics, for the automated systems. Integrate safety systems to ensure the safe operation of the equipment and conduct risk assessments for equipment under development and lead safety buyoffs before launch Partner with Maintenance and Controls Technicians to service and improve automated manufacturing equipment, leveraging their frontline diagnostics on PLCs, robots, and control systems. Collaborate on enhancing Preventive and Corrective Maintenance procedures and provide training on critical skills for safe equipment repair and recovery, and the modification of control architectures What You'll Bring Degree in Engineering (preferred Electrical, Mechanical, or Mechatronic) or Computer Science, or equivalent experience Minimum 3 years of experience in an automated, fast-paced manufacturing environments, including exposure to safety best practices and change management systems Mastery in programming industrial equipment using

IEC 61131-3

languages, particularly structured text and ladder logic. Experience with PLCs (Siemens and Beckhoff are a must, Allen-Bradley is a plus) and safety implementation (Siemens, SIMATIC Integrated Safety, Twin

SAFE, PILZ

). Proficiency in robot programming and troubleshooting (FANUC 6+1 axis) and vision systems (Cognex, Keyence, iRVision) Knowledge in reading and interpreting electrical schematics, and selecting and integrating circuit protection, sensors, safety hardware, servos, PLC hardware, and other components. Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and fieldbus networks is a plus Experience commissioning and improving automated manufacturing equipment. Demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, strong troubleshooting skills, and an aptitude for learning systems quickly. Knowledge of structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D) Capacity for self-motivation and good judgment, comfort with managing a broad scope of responsibilities with a strong emphasis on teamwork. Excellent written and verbal communication skills, complemented by proven project management experience Willingness to work flexible hours, including shift work on nights and weekends as required by business needs Compensation and Benefits Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Medical plans > plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D Short-term and long-term disability insurance (90 day waiting period) Employee Assistance Program Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program Expected Compensation $75,600 - $140,400/annual salary + cash and stock awards + benefits Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment. Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws. Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.