A Lean Manufacturing Engineer develops LEAN work methodology within a manufacturing environment, optimizes machining processes to reach optimum product quality, efficiency and process repeatability at the lowest cost. Leads and deploys best practices in the manufacturing process by supporting continuous improvement in various manufacturing processes by reducing the tooling costs and improving the flow of material and setting up cycle times.
Director of Operations Position Summary The Lean Manufacturing Engineer drives operational excellence through the application of Lean manufacturing principles, process optimization, and continuous improvement. This role partners closely with Operations, Quality, Supply Chain, and Engineering to improve safety, quality, delivery, cost, and inventory (SQDCI) performance while supporting EXALTA's growth. Key Responsibilities Lead Lean transformation initiatives across manufacturing operations. Facilitate Kaizen events, value stream mapping, and waste elimination projects. Analyze manufacturing processes to improve throughput, reduce lead time, and increase productivity. Develop and implement standardized work, visual management systems, and 5S programs. Drive continuous improvement using Lean tools such as A3 problem solving, root cause analysis, SMED, Kanban, TPM, and cellular manufacturing. Identifycapacity constraints and implement sustainable process improvements. Partner with Engineering on new product introductions and process transfers. Support production layout optimization and material flow improvements. Develop KPIs andmonitoroperational performance through dashboards and visual management. Train and coach employees and leaders on Lean methodologies and continuous improvement practices. Support cost reduction initiatives while maintaining compliance with
FDA, ISO
13485, and customer requirements. Participate in cross-functional projects supporting strategic operationalobjectives. Qualifications Bachelor's degree in Industrial, Manufacturing, Mechanical Engineering, or related discipline. 3-7+ years of Lean manufacturing or continuous improvement experience in a regulated manufacturing environment. Medicaldevice, life sciences, or other highly regulated manufacturing experience preferred. Demonstrated success leading measurable Lean improvement projects. Strong analytical and problem-solving skills. Proficiencywith Microsoft Office; experience with ERP/MESsystems and data analysis tools preferred. Preferred Certifications Lean Six Sigma Green Belt or Black Belt Certified Lean Practitioner (preferred) Key Competencies Lean Manufacturing Continuous Improvement Value Stream Mapping Process Optimization Root Cause Analysis Data-Driven Decision Making Project Management Cross-Functional Leadership Change Management Communication and Facilitation Success Measures Success in this role will be measured by improvements in: Safety performance Overall Equipment Effectiveness (OEE) Labor productivity Scrap and rework reduction Lead time reduction Inventory turns On-time delivery Cost savings Implementation and sustainment of Lean operating systems Why Join EXALTA? At EXALTA, we partner with leading medical technology companies to bring life-changing products to market. As a Lean Manufacturing Engineer, you will play a key role in building a culture of continuous improvement, enabling scalable growth, and helping deliver our mission: Together, we make MedTech better.
