Manufacturing Engineer - Senior

Manufacturing Engineer - Senior Pompano Beach, FL 33069 Full-time Full-time Who We Are Profab Electronics is an electronics contract manufacturer specializing in high‑quality electronic circuit assemblies. We are recognized for our proactive service, innovative processes, and exceptional production quality. Our customers span the industrial, lighting, medical, and military sectors. Our mission is to enable our customers to focus on business growth and product development while we deliver reliable, high‑performance manufacturing. Position Summary Profab Electronics is seeking a highly skilled and detail‑oriented Senior Process / Manufacturing Engineer to support PCB fabrication, PCBA assembly, test development, and continuous improvement initiatives. This role requires extensive hands‑on experience in CAD/CAM analysis, SMT programming, stencil and panel design, PCB troubleshooting, and cross‑functional engineering support. Key Responsibilities PCB Design Review & CAD/CAM Engineering Review Gerber files and CAD/CAM outputs to identify and resolve design issues before fabrication. Develop efficient multi‑up PCB panels and array designs for SMT assembly, depaneling, and test fixtures. Optimize material utilization to reduce laminate waste and minimize fabrication costs. Support DFM (Design for Manufacturing) and DFT (Design for Test) initiatives.

SMT, PTH

& Manufacturing Process Engineering Program and optimize SMT pick‑and‑place, stencil creation, and PTH equipment for high‑reliability builds. Engineer stencil aperture geometries using area‑ratio and aspect‑ratio principles to improve paste transfer and reduce defects. Design custom wave‑solder pallets, SMT carriers, and press‑fit fixtures to enhance efficiency and throughput. Drive improvements in yield, repeatability, and overall manufacturing performance. Hardware Troubleshooting & Root Cause Analysis Diagnose PCB and PCBA failures such as bridging, tombstoning, voiding, opens, and intermittent faults. Perform structured root‑cause analysis using IPC standards and proper documentation practices. Collaborate with internal teams and suppliers to resolve PCB design corrections and improvements perform. Prototype Build Support & PCB Rework Ensure high‑precision SMT soldering and rework on fine‑pitch and micro‑package components. Modify and repair prototype boards during validation and bring‑up stages. Support engineering evaluations, functional testing, and early‑stage verification. Quality Engineering & Continuous Improvement Document test results, failure analyses, corrective actions, and process updates. Support end‑to‑end process optimization across fabrication and assembly operations. Supplier & Customer Communication Evaluate global PCB fabrication suppliers and match capabilities to design requirements. Validate PCB fabrication quotes and cost structures for accuracy. Communicate technical issues clearly and professionally with customers and supply‑chain partners. Required Qualifications Must be a U.S. Citizen or lawful permanent resident (Green Card holder). Associate's or Bachelor's degree in engineering or a related technical field (or equivalent 15 years' experience in PCB manufacturing). Knowledge of PCB design, PCBA assembly processes, and basic CAD/CAM tools. Ability to read schematics, PCB layouts, and manufacturing documentation. Hands‑on experience with SMT soldering, rework, or prototype board handling. Familiarity with PCB Manufacturing Process. Strong troubleshooting, communication, and problem‑solving skills. Benefits 401(k) matching Health insurance Paid time off

Work Location:

On‑site in

Fort Lauderdale, FL Work Location:

In person