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Cosco International Inc

Filling Line Operator

Job Description

COSCO INTERNATIONAL INC.
Job Description:
Filling Line Operator Location:
Marietta, GA Department:
Production /
Filling & Packaging Reports To:
Line Lead /
Production Supervisor Coordinates With:
Engineering/Maintenance Position Summary The Filling Line Operator runs, cleans, changes over, and monitors filling/packaging equipment to meet daily production targets while following all safety , GMP/ISO 22716 , and
FDA 21 CFR 210/211
requirements. The role performs basic, machine-specific light maintenance and adjustments, recognizes issues early, and promptly escalates to Engineering/Maintenance . Core Responsibilities 1) Safety, Compliance & Housekeeping Follow all safety protocols , PPE, lockout/tagout (as applicable), and machine guarding requirements. Adhere to
GMP, ISO
22716, and FDA practices; keep work area clean, organized, and audit-ready (5S). Execute line clearance and proper product/component segregation. 2) Equipment Operation Start up, operate, and shut down fillers, cappers, labelers, conveyors, induction sealers, case packers, and printers per SOPs. Monitor line speed, torque, fill volume/weight, label placement, and seal integrity; make minor adjustments to maintain targets. Achieve or exceed daily output and efficiency goals. 3) Cleaning & Changeovers Disassemble and reassemble machines and tooling for cleaning, sanitizing, and format changeovers per SOPs. Complete and sign cleaning logs, line clearance, and changeover reports accurately and on time. Minimize downtime by preparing parts, components, and settings before changeover. 4) Light Maintenance & Troubleshooting Perform machine-specific light maintenance (e.g., replace wear parts, tighten fittings, clear jams, simple sensor/guide adjustments) within training scope. Recognize abnormal conditions (noise, vibration, rejects, misapplied labels, fill drift) and immediately report to Line Lead and Engineering/Maintenance . Assist technicians during repairs and startups after intervention. 5) Quality & Documentation Perform in-process checks (weights/volumes, torque, code legibility, label accuracy, visual defects) at required intervals. Record results in batch records/IPC sheets; escalate out-of-spec results to QA/Line Lead. Handle components and product per BOM and batch instructions; protect lot traceability. 6) Materials & Coordination Verify components (bottles, caps, labels, cartons) and bulk availability before and during runs; notify Warehouse/Lead of shortages. Reconcile components and report scrap/rejects per procedure. 7) Teamwork & Communication Communicate status, issues, and hand-off notes at shift change. Support cross-training across stations (filler, capper, labeler, case pack, palletize) to maintain flow. Key Performance Indicators (KPIs)
Safety Compliance & Incident Rate:
100% / 0 incidents Daily Output /
Schedule Adherence:
98% First-Pass Quality (RFT): 99% Unplanned Downtime per
Shift:
(target set by line)
Documentation Accuracy & Timeliness:
100% Changeover Time vs.
Standard:
target Escalation/Response Time to
Issues:
5 minutes Qualifications High school diploma or equivalent; technical/vocational training preferred. 1-3 years operating filling/packaging equipment in cosmetic, OTC, food, or medical device manufacturing preferred. Working knowledge of GMP/ISO and basic mechanical aptitude (hand tools, fasteners, guides, sensors). Ability to lift up to 50 lbs, stand for extended periods, and work in a fast-paced environment. Clear communication, attention to detail, and strong teamwork.
Reporting & Coordination Reports To:
Line Lead /
Production Supervisor Coordinates With:
QA/QC, Engineering/Maintenance, Warehouse, and Planning Mon- Fri 6a-2:30p
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56
out of 100
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