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Aerodyne Industries
Senior Composite Engineer (R0165007) (J)
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What they do
A Materials Engineer researches and tests the materials used to make a wide range of products. Develops new substances that have the properties needed for a particular use, or finds new ways to use existing substances. Uses knowledge of the chemical properties of materials, and specializes in one type of material, such as ceramics, metals, or plastics.
$99,038 / year median in Alabama
-0% projected decline
Job Description
Aerodyne Industries is a dynamic, rapidly growing engineering and information technology services firm headquartered on Florida's exciting Space Coast. With locations throughout the US, we take pride in delivering small business agility with large corporation capabilities. Our list of clients count on us to prepare NASA's Missions to the Moon and Mars and to defend our nation supporting the Missile Defense Agency and Department of Defense. Join the adventure of a lifetime by becoming a teammate with Aerodyne Industries and work on projects that will define our future. Position Overview This role supports composite structures design, analysis, and manufacturing for NASA Marshall Space Flight Center (MSFC) programs. The engineer will work on composite components for launch vehicles, propulsion systems, and spacecraft structures. This position is ideal for a strong composites engineer looking to grow into MSFC-specific requirements and advanced spaceflight applications. Must be a US citizen and have a STAR ID. Key Responsibilities Composite Design & Analysis Perform design and analysis of composite components for aerospace structures. Develop laminate schedules, evaluate material behavior, and assess structural performance under mechanical and thermal loads. Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. Participate in trade studies and support requirements development. Program Support & Collaboration Work directly with MSFC engineering teams, suppliers, and other contractors to develop composite solutions. Support design reviews (PDR, CDR) by preparing presentation materials and technical documentation. Contribute to testing plans, NDI evaluation, and verification activities as needed. Manufacturing & Materials Support composite fabrication activities including autoclave layup, AFP/ATL, and resin infusion processes. Participate in tooling reviews, process development, and troubleshooting of manufacturing issues. Assist with material evaluation, process documentation, and coordination with manufacturing engineering. Testing & Verification Support composite component testing, data review, and correlation activities. Assist with structural test planning, failure investigation activities, and corrective action discussions. General Responsibilities Maintain configuration, documentation, and compliance with engineering processes. Communicate effectively across disciplines and contribute to a collaborative team environment. Required Qualifications Bachelor's degree in aerospace, mechanical, materials engineering, or related field. 10-15+ years of experience working with composite materials and structural components (aerospace preferred). Experience with composite laminate design, basic FEA, and mechanical/thermal load assessment. Hands-on familiarity with composite manufacturing processes such as autoclave layup, AFP/ATL, or