Casting Engineering Specialist

Casting Engineering Specialist Hadrian Automation San Francisco, CA Job Details Full-time 18 hours ago Benefits Health insurance Dental insurance 401(k) Vision insurance Life insurance Qualifications Mechanical engineering Non-destructive testing Defect rate reduction Design of manufacturing processes Engineering Mechanical Engineering Dimensional inspection Engineering process optimization Mid-level Dimensional measurements Analysis skills Grinding Simulation systems 3D scanner Root cause analysis Coordinate measuring machine Manufacturing company experience Materials Science Full Job Description Hadrian - Manufacturing the Future Hadrian is building autonomous factories that help aerospace and defense companies manufacture rockets, satellites, jets, and ships up to 10x faster and up to 2x cheaper. By combining advanced software, robotics, and full-stack manufacturing, we are reinventing how America produces its most critical parts. Valued at $1.6B, we're accelerating our mission with the launch of Factory 3 in Mesa, Arizona, a 290,000-square-foot facility creating 350 new jobs. We are expanding rapidly to support thousands of future hires, launching Hadrian Maritime to expand into naval production, and introducing a Factory-as-a-Service model that delivers complete systems instead of individual parts. Hadrian is backed by leading investors including T. Rowe Price, Lux Capital, Founders Fund, and Andreessen Horowitz, our fast-growing team is united around reindustrializing American manufacturing for the 21st century and beyond. Join Us in Advancing Metal Casting Systems We are building advanced casting capabilities by integrating melt control, mold design, pouring systems, and post-processing into a unified manufacturing environment. From sand system preparation through melt, pour, solidification, and finishing, we treat casting as a fully coupled thermodynamic and fluid flow system. We are solving complex challenges in solidification control, defect reduction, yield optimization, and scalable production. This requires engineers with deep expertise in foundry processes, metallurgy, and casting system design.

This is a general opportunity to engage casting engineers with specialized experience across key process areas.

Core Specialty Areas Mold & Core Systems:

Blow/shoot molds and cores, cope/drag/runner box systems, corebox tooling, 3D sand printing, chemically bonded sand systems

Sand & Material Systems:

Sand reclaim and conditioning, coating/dry processes, cure/bake operations

Melt & Pouring Operations:

Furnace operations, melt planning by material family, melt routes (e.g., MEAF, MIF, MINF, MIHRA), automated pouring systems

Casting Design & Simulation:

Gating and riser design, solidification modeling, casting simulation

Cooling & Shakeout:

Cooling control, shakeout processes

Finishing & Post-Processing:

Automated clean & grind, straightening, surface treatment, coating

Inspection & Quality:

Dimensional inspection (CMM, 3D scanning), non-destructive testing (NDT), metallurgical lab analysis

Repair & Secondary Operations:

Automated weld repair, adaptive machining, assembly What You'll Do Develop, qualify, and optimize casting processes for yield, quality, and repeatability Control critical variables (pour temperature, cooling rates, solidification behavior, mold conditions) to minimize defects Design and refine gating, riser, and feeding systems to ensure proper material flow and solidification Partner with manufacturing, quality, and materials teams to scale stable foundry operations Lead root cause analysis for defects such as porosity, shrinkage, inclusions, and distortion What We're Looking For Degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or equivalent hands-on foundry experience Demonstrated expertise in casting processes (sand casting, investment casting, or similar) Strong understanding of solidification physics, phase transformations, and defect mechanisms Ability to interpret technical drawings and casting specifications Experience in production environments with a focus on yield and process control What Will Set You Apart Experience across the full casting lifecycle (mold melt pour cooling finishing inspection) Familiarity with casting simulation tools and data-driven process optimization Strong metallurgical background with lab and failure analysis experience Experience in aerospace, defense, or other high-spec casting applications Benefits Medical, dental, vision, and life insurance plans for employees 401k Relocation support may be provided for certain situations, based on business need. Flexible vacation policy ITAR Requirements To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here. Hadrian Is An Equal Opportunity Employer It is the Company's policy to provide equal employment opportunity for all applicants and employees. The Company does not unlawfully discriminate on the basis of race inclusive of traits historically associated with race (including, but not limited to, hair texture and protective hairstyles, such as braids, locks and twists), color, religion, sex (including pregnancy, childbirth, or related medical conditions), gender identity, gender expression, transgender status, national origin (including, in California, possession of a drivers license), ancestry, citizenship, age, physical or mental disability, height or weight, medical condition, family care status, military or veteran status, marital status, domestic partner status, sexual orientation, genetic information, exercise of reproductive rights, any other basis protected by local, state, or federal laws, or any combination of the above characteristics. When necessary, the Company also makes reasonable accommodations for disabled candidates and employees, including for candidates or employees who are disabled by pregnancy, childbirth, or related medical conditions.