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The Pennsylvania State University
Mechanical Research and Development Engineer
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What they do
A Research & Development Engineer researches and invents new methods or improves existing ones within engineering and manufacturing.
$99,460 / year median in Pennsylvania
+2% projected growth
Job Description
Mechanical Research and Development Engineer The Pennsylvania State University paid time off, sick time, remote work United States, Pennsylvania, Warminster 995 town Road (Show on map) Aug 26, 2026
APPLICATION
For additional information on remote work at Penn State, seeNotice to Out of State Applicants.
INSTRUCTIONS
CURRENTPENN STATE EMPLOYEE
(faculty, staff, technical service, or student), please login to Workday to complete the internal application process. Please do not apply here, apply internally through Workday.CURRENT PENN STATE STUDENT
(not employed previously at the university) and seeking employment with Penn State, please login to Workday to complete the student application process. Please do not apply here, apply internally through Workday. If you are NOT a current employee or student, please click "Apply" and complete the application process for external applicants. Approval of remote and hybrid work is not guaranteed regardless of work location.For additional information on remote work at Penn State, seeNotice to Out of State Applicants.
POSITION SPECIFICS
We are searching for a high motivated Mechanical Research and Development Engineer to join our Advanced Design & Analysis Department at the Applied Research Laboratory (ARL) at Penn State. This role will involve designing, analyzing, and testing structures and systems, including multi-material assemblies, including fiber-reinforced polymer composite structures and other advanced materials. ARL is an authorized DoD SkillBridge partner and welcomes all transitioning military members to apply.You will:
Perform analytical and computational modeling to evaluate system and structural behavior, component interactions, and overall design performance Develop detailed mechanical designs and assemblies using mechanical CAD software Conduct laboratory testing to validate analytical models Flexibly to adapt across a variety of technical tasks, including CAD modeling, scripting in MATLAB/Python, analytical modeling, and supporting experimental testing Collaborate closely with senior engineers, receiving mentorship in modeling, design methodologies, and interdisciplinary engineering practices Support system and subsystem integration efforts by analyzing interfaces, ensuring compatibility, and contributing to the development of fully integrated system architectures Perform detailed finite element analysis of multimaterial systems as part of broader design and integration activities, supporting structural evaluation, system modeling, and engineering decisionmaking Additional responsibilities for higher-level position includes: Support research conducted within Unclassified, Controlled Unclassified Information (CUI), and Classified environments while safeguarding sensitive technical information and government-furnished data Participate in technology transition activities, including system integration, operational demonstrations, customer evaluations, manufacturing support, and field implementation Identify technical risks and develop mitigation strategies to improve program execution, system performance, reliability, maintainability, and mission effectiveness Initiate and contribute to business development activities through technical concept development, customer engagement, proposal preparation, Independent Research and Development (IRAD) initiatives, and strategic technology planning Mentor and provide technical leadership to junior engineers, engineering technologists, engineering support personnel, interns, and students Maintain technical expertise through continued professional development, participation in technical working groups, awareness of emerging technologies, and engagement with the defense research community Required Skills/Experience areas include: Finite element analysis (FEA) modeling and structural analysis of multi-material systems CAD software, such as SolidWorks, Creo, or NX Programming skills (MATLAB/Python) Ability to quickly adapt to diverse engineering tasks and changing project priorities Demonstrated collaboration within a multidisciplinary team Preferred Skills/Experience areas include: Abaqus or similar advanced FEA software Past success with multimaterial assemblies and integrated system architectures Mechanical testing methods and laboratory experiments Modeling, subsystem integration, or interface analysis Your working location will be a hybrid of on-site/work from home, on-site location is Warminster, PAMINIMUM EDUCATION, WORK EXPERIENCE & REQUIRED CERTIFICATIONS
If filled as R D Engineer- Mechanical (ARL)
- Advanced Professional, this position requires: Bachelor's Degree
- Engineering or Science 5+ years of relevant experience
Required Certifications:
None If filled as R D Engineer- Mechanical (ARL)
- Intermediate Professional, this position requires: Bachelor's Degree
- Engineering or Science 2+ years of relevant experience
Required Certifications:
None ARL's purpose is to research and develop innovative solutions to challenging scientific, engineering, and technology problems in support of the Navy, the Intel Community (IC), and other federal government customers.FOR FURTHER INFORMATION
on ARL, visit our website atwww.arl.psu.edu.BACKGROUND CHECKS/CLEARANCES
Employment with the University will require successful completion of background check(s) in accordance with University policies. Notice regarding employment at the Applied Research Laboratory (ARL): Employees must be eligible to obtain a government security clearance, participate in the ARL drug testing program, and comply with electronic and physical monitoring requirements applicable to federal contractors. ARL operates in a secure information environment involving Unclassified, Controlled Unclassified Information (CUI), and Classified information. Personal electronic devices brought onsite must be registered and may be restricted from certain areas. You must be a U.S. citizen to apply.SALARY & BENEFITS
The salary range for this position, including all possible grades, is $116,496.00- $220,884.00. This salary range includes an adjustment based on required geographic work location. Salary Structure
- Information on Penn State's salary structure Penn State provides a competitive benefits package for full-time employees designed to support both personal and professional well-being.