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Plug Power Inc.
Senior/Principal Electrical Engineer - Fuel Cell Systems
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What they do
An Electrical Substation Engineer is responsible for substation design including schematic development, physical layouts, equipment, and construction cost estimates.
$107,951 / year median in New York
Job Description
Senior/Principal Electrical Engineer
- Fuel Cell Systems Plug Power Inc.
- 2.8 Slingerlands, NY Job Details Full-time $95,040
- $142,500 a year 15 hours ago Benefits Paid holidays Dental insurance Tuition reimbursement Paid time off 401(k) 5% Match Employee assistance program Vision insurance 401(k) matching Referral program Qualifications Power electronics circuit design Electrical compliance testing Thermal control Embedded systems Electrical protection systems Design engineering Printed circuit board (PCB) layout Full Job Description Principal/Senior Electrical Engineer•
Fuel Cell Systems Status:
Exempt (Salaried)Department:
Fuel Cell Platforms- Electrical Engineering Position Summary Plug is building the global hydrogen ecosystem.
- Fuel Cells Platforms.
DSP/MCU/FPGA
platforms Define hardware-software interface requirements System-Level Electrical Architecture & Compliance Own the top-level electrical architecture for the fuel cell power system: power distribution, harness design, sensor integration, grounding strategy, and isolation/protection schemes Define balance-of-plant (BOP) electrical requirements for pumps, fans, valves, heaters, and auxiliary loads; specify thermal subsystem electrical requirements; partner with Mechanical and Thermal teams on integrated packaging and thermal management Lead compliance and certification activities forUL, CE, NFPA
2, SAE, and applicable ISO hydrogen and fuel cell standards; support regulatory approvals; Establish and own electrical FMEA and functional safety analyses Design Verification, Validation & Reliability Define and own the electrical Design Verification Plan and Report (DVP&R) aligned to industrial duty cycles, customer use cases, and applicable standards; lead DV and PV test execution through structured gate reviews Conduct environmental and safety qualification testing including shock, vibration, thermal cycling, freeze-thaw, and cold-start; lead accelerated stress and durability testing to identify failure modes and establish diagnostic parameters for predicting system lifespan Drive structured root cause and corrective action processes (8D, DMAIC) to resolve verification failures and field reliability issues; maintain and update DFMEA throughout the product development lifecycle to ensure risks are mitigated before production release Stage-Gate Program Execution Execute electrical development within Plug Power's stage-gate product development process, owning milestones: Concept Freeze, Design Freeze, DV/PV completion, Pilot Build, and Production Release Lead new product introductions (NPI) and major platform upgrades; ensure alignment of scope, schedule, technical readiness levels (TRL), and risk mitigation strategies; represent electrical engineering status and trade-off analysis in gate reviews and executive briefings Supply Chain, Operations & Technical Leadership Partner with Supply Chain during component selection and sourcing to address preferred suppliers, lead time, cost targets, and second-source availability early in design; support supplier qualification and supplier technical reviews Drive DFM and design-for-test (DFT) practices; collaborate with Operations and Manufacturing Engineering to resolve assembly, test, and yield issues at pilot build and production launch; support EOL test strategy development to ensure product is tested to specification at volume Close the field reliability feedback loop: review warranty and field failure data with Operations and Field Service; translate findings into design improvements and updated test coverage Serve as the electrical technical authority in cross-functional program reviews, customer-facing sessions, and executive briefings; mentor junior and mid-level electrical engineers and drive continuous improvement in design and verification processes Education and Experience Bachelor's degree in Electrical Engineering or closely related field; Master's degree preferred 5+ years (Senior) or 10+ years (Principal) of experience in power electronics development in regulated or high-reliability industries (energy, industrial, automotive, or aerospace) Demonstrated expertise in DC/DC power converter design and validation — topology selection, magnetics design, thermal analysis, and EMC Hands-on embedded controls hardware experience; proficiency withDSP/MCU/FPGA
platforms and digital control implementation Strong system-level electrical architecture experience: power distribution, protection, grounding, harness, and sensor integration Proficiency withPCB ECAD
tools (Altium preferred) and circuit simulation tools (SPICE, MATLAB/Simulink, or equivalent) Experience with electrical DVP&R development and execution; formal DFMEA methodology, DV/PV test methodologies and gate review processes Experience with electrical compliance and certification processes (UL, CE, ISO, SAE, NFPA 2) and structured product development frameworks (Stage-Gate, DFSS, or equivalent) Direct experience with PEM fuel cell systems, hydrogen energy systems, or electrochemical power systems; experience with wide bandgap (SiC/GaN) power device design and application is a big plus Familiarity with functional safety standards (ISO 26262, IEC 61508) and formal DFMEA methodology; experience with model-based development (MBD) and HIL testing environments Familiarity with NFPA 2 and hydrogen-specific electrical safety requirements Background working directly with Supply Chain on component sourcing, supplier qualification, DFM activities, end-of-line test strategy development, for ensuring smooth production launch Excellent communication skills — able to present complex electrical trade-offs to cross-functional, executive, and customer audiences; ability to travel up to 10%Pay Rate:
$95,040.00- $142,500.
Benefits
- Paid Time Off (PTO)
- Sick Leave
- Financial Aid/Assistance
- 401(k) Plans