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Impact Solutions LLC

Electrical Systems Engineer PLC, HMI & Custom Automation

Career Insights for Electrical Substation Engineer

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What they do

An Electrical Substation Engineer is responsible for substation design including schematic development, physical layouts, equipment, and construction cost estimates.

$105,445 / year median in Wisconsin

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Job Description

Electrical Systems Engineer - PLC, HMI & Custom Automation $120,000 - $130,000 Base Salary • Oak Creek / Milwaukee Area • Flexible Hours & Performance Hybrid
EXPERIENCE
2+ years of hands-on PLC programming (Allen-Bradley) and electrical design experience
TRAVEL & SCHEDULE
Light 10-20% travel | Flexible start times
WORK ENVIRONMENT
High-autonomy, custom job-shop setting
TECH STACK
Allen-Bradley / Rockwell PLCs & HMIs, AutoCAD Electrical, FANUC robotics, 2D/3D vision systems (Cognex, Keyence), and panel design
STABILITY & CULTURE
Rapidly expanding custom integrator with an average employee tenure of 5-6 years and zero layoff history If you are a talented Electrical Controls Engineer looking to step out of a narrow, repetitive role at a massive conglomerate, this direct-hire integration seat offers the ultimate blend of autonomy, technical variety, and long-term growth. Operating as a premier, highly agile custom automation integrator in the Greater Milwaukee area, this company designs and builds ground-up robotic systems for diverse manufacturing applications across North America. Unlike corporate environments that restrict you to rigid siloes, this team embraces a true "ownership" culture. You will own full projects end-to-end, from initial AutoCAD schematic design and panel layout to shop-floor wiring, logic programming, and final live commissioning. Backed by outstanding employee retention, a zero-layoff history, and active cross-training opportunities, this is a rare long-term home where your technical contributions directly impact every build. What You Will Be Doing (Daily Responsibilities) Design complete electrical schematics, panel layouts, and detailed Bills of Materials (BOMs) from scratch utilizing AutoCAD (ACAD / ACAD Electrical). Program Allen-Bradley / Rockwell PLC and HMI control logic for non-repetitive, custom automation machinery. Participate directly in hands-on shop assembly and panel wiring, verifying hardware integration and troubleshooting low-level electrical connections prior to runoff. Integrate and calibrate advanced robotic platforms and vision hardware (FANUC, Cognex, Keyence) for high-speed part inspection, guidance, and handling. Travel 10% to 20% to client facilities for short, high-visibility commissioning trips. Collaborate directly with cross-functional project leads and executive leadership, contributing ideas to refine system builds with zero micromanagement. What We Are Looking For (Requirements & Qualifications) 2+ years of verifiable experience in PLC programming (Allen-Bradley / Rockwell preferred) and electrical schematic design (Auto
CAD / ACAD
Electrical). Proven capability working with HMI software and configuring control system hardware for manufacturing or automation environments. Hands-on comfort with panel wiring, physical assembly, and electrical troubleshooting on the shop floor. FANUC robotic programming experience is a major plus (candidates proficient in both PLC logic and robotics). Familiarity with industrial vision systems (Cognex, Keyence, FANUC iR Vision) or Ignition platforms is highly advantageous. Ability to travel 10-20% domestically for customer startups, with flexibility for occasional weekend work during active installation windows. Authorization to work in the U.S. (U.S. Citizen or Green Card holder) and permanent residence within a daily commuting radius of the Oak Creek / South Milwaukee area. Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions. #LI-JK1