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KM
Knapp Manufacturing
Process Technician - 2nd Shift
Career Insights for Chemical Operator
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Based on Wisconsin data
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What they do
A Chemical Operator operates machinery used in the manufacture and packaging of chemical products.
$53,252 / year median in Wisconsin
+11% projected growth
Job Description
Summary of Position Under the direction of the Molding Supervisor, the Process Technician will optimize safety, quality and machine up-time through continuous improvement and utilization processes. As a hands-on Process Technician, this position will require the individual to work with department employees to assist in set-ups, repairs, training and other designated tasks as department needs demand. Primary Duties and Responsibilities Support daily production as a member of the Molding Core Team by monitoring Safety, Quality, and Performance; troubleshoot and resolve mechanical, technical, and process issues to minimize downtime and maintain continuous flow. Set up, start, operate, and monitor Injection Molding Machines (IMMs) and associated automation using approved process templates and control sheets; understand IMM capabilities to ensure proper process assignment. Utilize process monitoring controls. Apply scientific molding principles to analyze, optimize, and standardize processes, including scrap reduction, process control sheet optimization, IMM performance evaluations, validation activities, and execution of DoEs. Perform process, mold, material, and equipment sampling. Perform mold and auxiliary equipment setups; conduct mechanical and basic electrical evaluations, troubleshooting, and repairs to molding machines, molds, and supporting equipment as required. Prepare and mix resin materials, colorants, and regrind according to established formulas and processing requirements. Clean out and set up material handling equipment. Operate hoists and other lifting equipment to handle and move molds. Ensure materials are processed in accordance with manufacturer specifications and safety guidelines. Maintain accurate documentation and records, including process data, setup and daily checklists, revision control, backups, and equipment logs. Provide training and guidance to team members on internal processes, equipment operation, and safety practices. Perform all job functions safely, comply with PPE and site safety requirements, maintain housekeeping standards, participate in safety initiatives, and serve as a member of the Medical Response Team as assigned. Ability to be available work alternative shifts as needed Support special projects and additional responsibilities as business needs require. Minimum Education & Experience Requirements Education Associate's degree in Plastics Processing or equivalent combination of professional certification and demonstrated experience in advanced injection molding and scientific molding practices preferred Candidates with formal apprenticeship completion in plastics processing or injection molding will be given strong consideration if they also have additional industry certification. Five years of plastic molding experience in mold setup and process development (or a combination of education and experience. Understanding of plastics processing theory including material structure, material types, effects of moisture on material (hydrolysis) and four plastic variables. Experience working in a manufacturing environment with a proven track record of success is preferred. Must be comfortable using computers and applications necessary to perform the job. Possess strong interpersonal and communication skills. Ability to work in-week and week-end overtime as business needs dictate. Language Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedures manuals. Ability to write routine reports and correspondence. Mathematical Skills Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations. Availability Core hours for this position are Monday - Thursday, 3:00 p.m. to 1:00 a.m.; must the available work alternative shifts (1st, 2nd, or 3rd) as needed Available to work an extended shift as required by production demands. Physical Demands Vision Peripheral Vision-ability to observe an area that can be seen up and down or the left and right while eyes are fixed on a given point. Depth Perception - Three-dimensional vision, ability to judge distances and spatial relationships. Colour Vision - the ability to distinguish objects based on the wavelengths of light they reflect, emit or transmit for detecting and differentiating between objects. Lifting Frequently lift and/or move up to 35 pounds. Occasionally lift and/or move up to 50 pounds. Carrying Infrequently front carry up to 40 pounds.