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W3Global
Wire EDM Technician
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Job Description
We are seeking an experienced Precision Wire EDM Technician to set up, program, and operate wire electrical-discharge machining equipment in a high-precision manufacturing environment. This individual will produce complex, close-tolerance components while maintaining exceptional quality standards, machine uptime, and safe operating practices.
Key ResponsibilitiesSet up, operate, and adjust CNC wire EDM machines to manufacture precision components from engineering drawings, work instructions, and 3D solid models.
Create, edit, and optimize wire EDM programs using 2D prints, CAD data, and part-model geometry.
Select appropriate tooling, wire type, fixtures, cutting parameters, offsets, and machining strategies based on material, geometry, finish requirements, and tolerances.
Machine parts to extremely close tolerances, including tolerances as tight as ±0.0002 inch, while meeting dimensional and surface-finish specifications.
Perform in-process and final inspections using precision measuring equipment, including micrometers, calipers, height gauges, pin gauges, optical comparators, and CMMs as applicable.
Interpret GD&T, blueprints, setup sheets, and inspection requirements to verify conformance throughout the machining process.
Troubleshoot machining, programming, setup, wire-break, flushing, accuracy, and quality issues; make appropriate adjustments to maintain production efficiency.
Conduct routine preventative maintenance, keep equipment clean and organized, and report mechanical or operational concerns promptly.
Maintain accurate production, setup, inspection, and quality documentation in accordance with internal procedures.
Work closely with engineering, quality, toolroom, and production personnel to resolve manufacturability concerns and support continuous-improvement initiatives.
Follow all safety procedures, quality standards, and housekeeping expectations in a fast-paced manufacturing setting.
QualificationsSeveral years of hands-on CNC wire EDM setup, programming, and operating experience in a precision machining, toolroom, mold-making, aerospace, medical-device, defense, or similar manufacturing environment.
Demonstrated ability to independently set up and run wire EDM equipment from start to finish.
Experience with AgieCharmilles wire EDM machines is strongly preferred; experience with comparable equipment will also be considered.
Ability to generate and modify programs from 2D drawings and 3D solid models.
Strong understanding of wire EDM cutting principles, materials, flushing, offsets, skim cuts, taper cutting, and process optimization.
Proven ability to consistently hold close tolerances, including ±0.0002 inch, and inspect completed work accurately.
Proficiency reading complex mechanical drawings, blueprints, and GD&T.Familiarity with precision measuring tools and quality-control processes.
Strong mechanical aptitude, problem-solving ability, attention to detail, and commitment to producing high-quality work.
Ability to work independently while communicating effectively with a collaborative manufacturing team.
Key ResponsibilitiesSet up, operate, and adjust CNC wire EDM machines to manufacture precision components from engineering drawings, work instructions, and 3D solid models.
Create, edit, and optimize wire EDM programs using 2D prints, CAD data, and part-model geometry.
Select appropriate tooling, wire type, fixtures, cutting parameters, offsets, and machining strategies based on material, geometry, finish requirements, and tolerances.
Machine parts to extremely close tolerances, including tolerances as tight as ±0.0002 inch, while meeting dimensional and surface-finish specifications.
Perform in-process and final inspections using precision measuring equipment, including micrometers, calipers, height gauges, pin gauges, optical comparators, and CMMs as applicable.
Interpret GD&T, blueprints, setup sheets, and inspection requirements to verify conformance throughout the machining process.
Troubleshoot machining, programming, setup, wire-break, flushing, accuracy, and quality issues; make appropriate adjustments to maintain production efficiency.
Conduct routine preventative maintenance, keep equipment clean and organized, and report mechanical or operational concerns promptly.
Maintain accurate production, setup, inspection, and quality documentation in accordance with internal procedures.
Work closely with engineering, quality, toolroom, and production personnel to resolve manufacturability concerns and support continuous-improvement initiatives.
Follow all safety procedures, quality standards, and housekeeping expectations in a fast-paced manufacturing setting.
QualificationsSeveral years of hands-on CNC wire EDM setup, programming, and operating experience in a precision machining, toolroom, mold-making, aerospace, medical-device, defense, or similar manufacturing environment.
Demonstrated ability to independently set up and run wire EDM equipment from start to finish.
Experience with AgieCharmilles wire EDM machines is strongly preferred; experience with comparable equipment will also be considered.
Ability to generate and modify programs from 2D drawings and 3D solid models.
Strong understanding of wire EDM cutting principles, materials, flushing, offsets, skim cuts, taper cutting, and process optimization.
Proven ability to consistently hold close tolerances, including ±0.0002 inch, and inspect completed work accurately.
Proficiency reading complex mechanical drawings, blueprints, and GD&T.Familiarity with precision measuring tools and quality-control processes.
Strong mechanical aptitude, problem-solving ability, attention to detail, and commitment to producing high-quality work.
Ability to work independently while communicating effectively with a collaborative manufacturing team.