Job Title:

Tie End Operator (or Tie-In Operator)

Reports To:

Weaving/Warping Supervisor or Shift Leader Job Summary:

The Tie End Operator is responsible for the critical process of replacing depleted warp beams on weaving machines. This involves preparing the new warp, setting up the automatic tying-in machine, and ensuring the seamless transfer of threads (ends) to maintain continuous and high-quality weaving production.

Essential Duties and Responsibilities:

Warp Beam Management:

Safely operate motorized and manual warp trucks or dollies to transport empty and full warp beams. Remove depleted warp beams from weaving machines and replace them with new, full beams in a timely manner. Stage and prepare warps and tie-equipment for the tying-in process.

Tying-In Operation:

Load, comb, and/or lease the warp to ensure all ends are straight and correctly aligned for the tying machine. Set up and operate the automatic knotting/tying-in machine, ensuring the correct pattern and number of ends are tied accurately. Verify that all ends in the pattern are present and correctly matched before and after the tying process. Monitor the machine's operation and make adjustments to ensure optimal performance.

Quality Control & Troubleshooting:

Inspect warps and the tied section for defects, missing ends, or incorrect patterns. Troubleshoot and correct mechanical or thread-related issues on the tying machine or warp. Report any major mechanical issues with the tying machine or weaving equipment to supervisors or maintenance staff immediately.

Safety and Maintenance:

Adhere to all plant safety rules and procedures, including the safe operation of all material handling equipment (e.g., warp trucks). Perform routine cleaning, oiling, and lubrication of the tying machine and related equipment. Follow company policies and safe work practices to prevent injury.

Documentation:

Scan and record all weave machine beams prior to moving them into the weave room. Record production data as required (e.g., number of beams tied, time taken).

Qualifications:

Education:

High school diploma or equivalent work experience.

Experience:

Previous experience in a textile manufacturing environment, particularly in weaving, warping, or related machine operation, is highly preferred.

Skills:

Ability to accurately tie a weaver's knot (or fisherman knot). Strong attention to detail and ability to work with a high volume of fine threads. Mechanical aptitude for operating, setting up, and making minor adjustments to the tying-in machine. Basic reading comprehension to follow written instructions, charts, and specification sheets. Ability to monitor processes and detect malfunctions.

Physical Requirements:

Ability to perform heavy lifting, pulling, pushing, carrying, climbing (to reach high parts of the loom/beam), reaching, and handling. Good manual dexterity and near vision for working with small threads. Ability to stand and walk for extended periods. Must be able to work in a typical textile environment (may involve noise, lint, and temperature variations). Ability to stand, stoop, bend, and lift up to 50 lbs. regularly. Comfortable working in a noisy, fast-paced manufacturing environment. May be required to work rotating shifts, weekends, or overtime as needed. Ability to work in a fast-paced environment.

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