Lead and manage a team of chemical operators. Provide guidance, training, and performance feedback to ensure a skilled and motivated workforce. Foster a positive and safety-conscious work environment.
Batching Operations:
Coordinate and oversee the accurate batching of chemicals according to specified formulations and production schedules. Monitor and adjust equipment settings to optimize blending efficiency. Ensure adherence to quality control standards throughout the batching process.
Safety and Compliance:
Enforce and promote a strong safety culture, ensuring compliance with all relevant safety regulations and company policies. Conduct regular safety meetings and training sessions for the team. Collaborate with the EHS (Environmental, Health, and Safety) department to implement and improve safety procedures.
Quality Assurance:
Implement and maintain quality control measures to guarantee the production of high-quality fertilizer products. Conduct regular checks and inspections to verify the accuracy of chemical formulations and batch records.
Equipment Maintenance:
Collaborate with the maintenance team to schedule and perform regular equipment inspections and preventive maintenance. Address equipment malfunctions promptly and coordinate repairs to minimize downtime.
Inventory Management:
Work closely with the materials management to ensure an adequate and accurate inventory of raw materials. Supervise accurate accounting of raw material usage and products produced to ensure high inventory accuracy. Monitor material usage and report discrepancies to prevent shortages or overages.
Process Optimization:
Identify opportunities for process improvement and increase efficiency in the batching operations. Collaborate with engineering and production teams to implement enhancements.
Documentation:
Maintain accurate and up-to-date records of batch formulations, production logs, and equipment maintenance activities. Generate reports as needed for production and quality control analysis.
Communication:
Effectively communicate with other departments, such as production, quality control, and logistics, to ensure seamless operations. Report any issues or deviations from standards to the Production Manager or relevant authorities. All other duties assigned. Proven experience in a supervisory role in a multi-shift manufacturing environment. Chemical Manufacturing or fertilizer production experience strongly desired. In-depth knowledge of chemical blending processes, equipment, and safety protocols. Strong leadership, communication, and interpersonal skills. Familiarity with relevant regulatory requirements and quality control standards. Ability to troubleshoot operational issues and implement corrective actions. Minimum of 5 years' manufacturing experience preferably within a chemical manufacturing environment.