Essential Responsibilities FIP Machine Operation & Process Control Set up, operate, and monitor FIP gasket equipment used to apply gasket material to doors, side panels, and other components. Operate the machine's PLC and control system, including selecting, creating, modifying, and saving jobs for various parts. Verify proper machine setup, job selection, material settings, and operating parameters prior to beginning production. Monitor machine operation and make appropriate adjustments to maintain consistent gasket placement and product quality. Understand machine set points and recognize abnormal operating conditions that could affect equipment, production, or product quality. Minimize material waste, downtime, equipment damage, and nonconforming products through proper process control. Troubleshooting & Equipment Maintenance Identify and troubleshoot machine faults, alarms, error codes, and process issues. Perform routine cleaning and basic maintenance of the FIP system, including the application nozzle and associated equipment. Understand the three-component chemical system used by the FIP equipment and recognize conditions that may affect material flow, application, or gasket quality. Communicate equipment issues that cannot be resolved at the operator level to Maintenance or appropriate supervisory personnel. Quality, Blueprint Reading & Measurement Read and interpret blueprints, technical drawings, work orders, and product specifications. Verify proper gasket placement, dimensions, measurements, and finished-product quality. Use calipers and other measuring equipment accurately. Apply strong math and measurement skills to ensure products meet established specifications. Identify and communicate quality concerns or nonconforming conditions. Material Management Monitor FIP chemical and material levels to ensure adequate supplies are available for scheduled production. Recognize material conditions that could negatively affect machine performance or finished-product quality. Communicate replenishment needs and material concerns before they impact production. Assembly & Production Support Safely and effectively use hand tools and other equipment required for machine setup, adjustments, minor maintenance, assembly, and production activities. Assist with assembly and other production activities as needed to support departmental and plant requirements. Maintain awareness of production priorities and upcoming jobs to ensure required components are completed on schedule. Review work orders, production information, and schedules to anticipate upcoming requirements and prioritize work accordingly. Shipping & Material Coordination Prepare completed products and materials for shipment. Complete required billing and shipping documentation. Verify shipment quantities and ensure the correct number of parts, skids, and components are prepared for each shipment. Locate jobs, work orders, components, and materials throughout the facility and determine their status when information is not readily available. Maintain awareness of incoming and outgoing truck schedules and shipping priorities. Coordinate loading, paperwork, shipment information, and other shipping requirements with truck drivers and internal personnel. Identify and resolve discrepancies involving work orders, quantities, material locations, and shipment requirements. Communication & Cross-Functional Coordination Communicate effectively with Production, Shipping, Maintenance, Supervision, and other departments. Proactively identify upcoming production or shipping needs that could affect schedules. Maintain sufficient knowledge of related production and shipping processes to provide support when needed. Assist with or provide basic training to employees on FIP machine operation, shipping procedures, work order identification, and other responsibilities within the scope of the position. Required Qualifications Ability to read and interpret blueprints, technical drawings, work orders, and specifications. Strong mathematical and measurement skills. Ability to properly use calipers and other measuring equipment. Ability to operate and navigate PLC and machine-control systems. Strong mechanical aptitude with the ability to troubleshoot equipment and process issues. Ability to safely and effectively use hand tools. Strong attention to detail and commitment to product quality. Strong organizational, communication, and time-management skills. Ability to independently locate information, work orders, parts, and materials. Ability to effectively coordinate with multiple departments and manage changing priorities. Physical Requirements Ability to frequently lift and handle materials weighing up to 50 pounds. Ability to stand and walk for extended periods throughout the workday. Ability to bend, reach, push, pull, grasp, and safely handle parts, materials, tools, and equipment. Ability to safely perform work associated with FIP operations, assembly, production, and shipping. Safety & Compliance Follow all company safety policies, procedures, and established work practices. Properly use all required personal protective equipment (PPE), including safety glasses, hearing protection, safety footwear, gloves, and additional PPE required when working with FIP chemicals or equipment. Follow established procedures for the safe handling, use, and storage of chemicals associated with the FIP process. Maintain a clean, safe, and organized work area. Report unsafe conditions, equipment concerns, and potential hazards to the appropriate personnel. Key Competencies Mechanical Aptitude Technical Problem Solving Attention to Detail Quality Focus Organization & Time Management Communication Production Coordination Shipping Coordination Independent Decision-Making Adaptability & Prioritization