Individual Parts:

Perform dimensional inspections of mechanical parts using CMM, laser trackers, portable arms, optical scanners, and other calibrated instruments.

Jigs & Tooling:

Inspect and validate jigs, fixtures, and assembly tools to ensure design specifications and functional dimensions are met. Support maintenance for periodic re-calibration and re-qualification.

Assembly Verification:

Execute in-jig measurements to confirm proper positioning and alignment. Identify deviations such as gap, flush, and hole pattern errors to support First Article Inspections (FAI).

Conformity:

Verify parts against 2D drawings, 3D CAD models, and strict GD&T specifications.

Deviation Analysis:

Classify anomalies (systematic vs. random) and identify root causes using historical data and trending.

Engineering Support:

Interpret GD&T and propose improvements to tolerance schemes. Provide measurement strategies for new production lines and participate in PFMEA discussions.

Corrective Action:

Propose and implement solutions in collaboration with Engineering, Tooling, and Production teams. Generate detailed measurement reports (PDF + raw data) including pass/fail status and traceability. Issue Non-Conformance Reports (NCR) with documented evidence. Maintain metrology dashboards and equipment calibration certificates. The Expert will operate or supervise the use of:

Hardware:

CMM (bridge or horizontal), Laser Trackers, Photogrammetry, and Portable Arms (Faro, Hexagon, etc.).

Hand Tools:

Surface plates, micrometers, calipers, and gauges.

Software:

Proficiency in PolyWorks, PC-DMIS, Metrolog X4, or equivalent industry-standard platforms.

Maintenance:

Ensure the proper calibration, traceability, and safe handling of all measurement instruments.