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Wald Wire and Manufacturing Co.

PPAP Specialist

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Job Description

Experience Requirements Experience with, but not limited to: Microsoft Excel/Word Calipers/ micrometers / Height gauges CMM / dimensional inspection equipment ERP/MRP Systems Quality / document-control systems SPC / capability analysis tools Education Requirements High school/GED and some post secondary schooling in a related manufacturing field. Essential Duties and Responsibilities Manage PPAP activities from initial customer requirements through customer approval and production launch. Review customer drawings, specifications, quality requirements, and PPAP submission requirements. Prepare and maintain PPAP documentation, including: Part Submission Warrant (PSW) Process Flow Diagrams Process Failure Mode and Effects Analysis (PFMEA) Control Plans Dimensional inspection reports Material and performance test results Capability studies Measurement System Analysis (MSA/Gage R&R), as applicable Material certifications Certificates of compliance Sample parts and supporting documentation Coordinate first article and dimensional inspections for fabricated sheet metal components. Work with Engineering and Manufacturing to ensure drawings, tooling, fixtures, welding processes, fabrication processes, and inspection methods are properly documented. Coordinate PPAP requirements for processes such as laser cutting, punching, bending/forming, welding, machining, finishing, and assembly. Review inspection results against customer drawings and specifications and coordinate resolution of discrepancies. Support root-cause analysis and corrective actions when PPAP requirements are not met. Track PPAP status, customer feedback, revisions, and approval dates. Communicate with customers regarding PPAP submissions, deviations, questions, and approval requirements. Coordinate supplier documentation and certifications when outside processes or purchased components are part of the PPAP. Maintain accurate and controlled quality records in accordance with company procedures and customer-specific requirements. Support APQP, new product introduction, engineering changes, and production launch activities. Assist with continuous improvement initiatives related to quality, process capability, and manufacturing performance. Ensure PPAP documentation is completed in accordance with applicable customer requirements, AIAG guidelines, and internal quality procedures. Qualifications 2+ years of related quality or manufacturing experience Working knowledge of PPAP and APQP processes Sheet metal fabrication or metal manufacturing experience preferred Ability to read blueprints, engineering drawings, GD&T, and specifications Knowledge of PFMEA, Control Plans, MSA, and process capability Experience with dimensional inspection tools and measurement methods Strong computer skills, including Microsoft Excel and Word Strong attention to detail, organization, problem-solving, and communication skills Benefits Health, Dental, Vision Life Insurance Accidental and Critical Illness Paid Holidays/Floating Holidays Paid Time Off - 40 hours for first year of employment 401k with profit sharing options Salary / Hr

Benefits

  • Paid Time Off (PTO)
  • Floating Holidays
  • 401(k) Plans
  • Employee Stock Options (ESOs)