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Repligen Corp
Automation Engineer II
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What they do
An Automation Engineer develops and implements testing strategies and toolsets with the goal of increasing process automation. Establishes appropriate measures to validate and report on software quality. Designs and implements test automation to improve system reliability and stability. Designs and supports frameworks for test infrastructure. Provides automation expertise and mentoring.
$126,503 / year median in New Jersey
-3% projected decline
Job Description
The Service Automation Controls Engineer is responsible for supporting, troubleshooting, and improving automation control solutions used in biopharmaceutical manufacturing and laboratory environments. This role provides technical expertise across PLCs, HMIs, SCADA systems, industrial networks, and process control platforms while partnering with Service, Engineering, Manufacturing, Quality, and customers to resolve technical issues, support documentation and testing activities, and ensure solutions meet business, safety, and quality requirements. Key Responsibilities Provide advanced troubleshooting and technical support for automation controls, PLCs, HMIs, SCADA systems, industrial computers, electrical controls, instrumentation, and industrial networks used in biopharmaceutical manufacturing and laboratory environments. Program, configure, modify, and support automation platforms including Allen-Bradley RSLogix 500/5000, Siemens, DeltaV, AutomationDirect PLCs, and related I/O systems. Develop, troubleshoot, and support HMI and SCADA applications, including iFIX, Wonderware System Platform, Ignition, Siemens WinCC, TIA Portal, and AutomationDirect C-more, as applicable. Diagnose and resolve issues related to control loops, sinking and sourcing instrumentation, current and voltage control systems, LAN networking, switches, industrial communication protocols, data cabling, and network topology. Review, interpret, and reverse-engineer automation code, control logic, system architecture, and electrical control designs to support service, repair, upgrade, and root cause investigation activities. Generate, review, and execute test protocols, qualification documentation, technical evaluations, engineering design documents, and manufacturing documentation for automated equipment and control systems. Ensure automation support activities and documentation align with applicable quality and compliance expectations, including 21 CFR Part 11, GAMP, ISA-88, cGMP, ISO, and internal quality requirements. Support data acquisition, historian, visualization, reporting, and database-related activities that enable equipment performance monitoring, troubleshooting, and process improvement. Provide technical training, knowledge transfer, and presentations on automation hardware, software, troubleshooting methods, and system functionality for Field Service teams, internal stakeholders, and customers. Partner with Service, Engineering, Manufacturing, Quality, and cross-functional teams to drive timely issue resolution, project execution, continuous improvement, and customer support. Apply structured problem-solving, risk-based decision making, and clear technical communication to support business priorities, customer expectations, and quality requirements. Support Repligen's Environmental Health and Safety culture by following safe work practices, identifying hazards, reporting concerns, and contributing to corrective actions and process improvements. Education and Experience Requirements Bachelor's degree in Engineering, Automation, Controls, Electrical Engineering, Computer Engineering, or a related technical discipline with 3-5+ years of relevant automation, controls, or service engineering experience; equivalent technical experience may be considered. Experience supporting automation systems in biopharmaceutical, life sciences, laboratory, or regulated manufacturing environments; direct bioprocessing and process filtration experience is preferred. Strong working knowledge of PLC programming, HMI/SCADA configuration, industrial controls, instrumentation, I/O systems, industrial networking, data acquisition, and automation troubleshooting. Hands-on experience with automation platforms and tools such as Allen-Bradley, Siemens, DeltaV, AutomationDirect, Wonderware, iFIX, Ignition, WinCC, TIA Portal, C#, JavaScript, Ladder Logic, Function Block, and Boolean logic; experience with SQL, Python, Java, or Visual Basic is a plus. Experience creating, reviewing, or executing engineering documentation, design documents, technical evaluations, manufacturing documentation, test plans, and qualification protocols for automated or cGMP process equipment. Working knowledge of applicable quality and compliance expectations, including ISO-regulated environments, c