Process Control Specialist

Process Control Specialist Sioux City, IA Job Details 16 hours ago Qualifications Industrial automation Electrical equipment repair Human-machine interface (HMI) systems Outdoor work Routine maintenance for instrumentation and control systems Equipment installation Piping and instrumentation diagrams (P&IDs) Mid-level Industrial equipment troubleshooting 3 years Electrical systems installation Driver's License Electrical motors Driving Climbing PLC programming Ethernet Blueprint reading Trade school Electrical diagnostics Wiring and circuitry work Pneumatic systems Productivity software Commissioning phase involvement Associate's degree Ladder logic (LD) Technical Proficiency Mechanical troubleshooting Full Job Description About the Role Are you passionate about automation and solving real-world challenges? Join us as a Process Controls Specialist and play a key role in delivering reliable, cutting-edge control systems for our customers. In this hands-on role, you'll troubleshoot, program, and support PLC-based systems, instrumentation, and electrical equipment across diverse industrial environments. You'll work both independently and as part of a project team to install, commission, and maintain safe, efficient, and well-documented control solutions. What You'll Do Diagnose, repair, and install electrical and control systems, including PLCs, HMIs, VFDs, and integrated hardware/software solutions Install and troubleshoot instrumentation for pressure, temperature, flow, and level, plus digital communication systems like radio, cellular, and Ethernet Resolve issues with control loops, 4-20 mA signals, motor controllers, relays, and ladder logic Configure and program VFD systems; analyze and improve existing PLC programs Upgrade and maintain PLC and HMI systems, including cabinet and field terminations Support commissioning, calibration, startup, and ongoing service of control systems Interpret and update electrical schematics, blueprints, and P&ID drawings—even when documentation is limited Travel to customer sites for installations, service, and meetings as needed What You'll Bring Hands-on experience with PLCs, HMIs, drives, motors, and industrial controls Technical education (vocational/associate degree) or 3-5 years of relevant experience Strong troubleshooting skills across electrical, mechanical, and pneumatic systems Proficiency with Rockwell Automation tools (RSLogix 500/5000, PanelBuilder32, FactoryTalk View Studio) and Microsoft Office Ability to wire systems with or without detailed schematics Self-starter mindset with flexibility for callouts and occasional overtime Excellent organization and attention to detail under pressure Physical ability to lift up to 50 lbs and work indoors/outdoors, including climbing and bending Valid driver's license and willingness to travel Ideal Candidate The ideal candidate demonstrates Level 2 proficiency or above, with strong technical skills, problem-solving ability, and a commitment to safety and continuous learning. Your Growth Path We invest in your development through a clear progression plan: Level 1: Foundations

• Use a multimeter for AC/DC voltage and current; wire and troubleshoot relay logic circuits; read and modify electrical schematics; connect to PLCs via RSLogix 500/5000; build control panels and install wiring Level 2: Systems and Drives
• Troubleshoot and start up PowerFlex VFDs; install and troubleshoot signal loops and communication radios Level 3: HMI and Instrumentation
• Create and troubleshoot FactoryTalk View ME projects; calibrate and troubleshoot advanced instrumentation Level 4: Advanced Controls & Leadership
• Write PLC programs in Studio 5000; lead new or retrofit control system installations; mentor and guide technicians on projects; advancement requires demonstrated proficiency at each level Thompson Solutions Group is an Equal Employment Opportunity Employer