Job Summary The Engineer is responsible for evaluating existing processes and configuring manufacturing systems to reduce cost, improve sustainability and develop best practices within the production process.
PRIMARY RESPONSIBILITIES
- Maintain reliable and safe manufacturing systems while improving production rates, efficiencies, yields, costs and changeovers.
- Continuously make suggestions to improve processes in regard to quality and productivity and process flow.
- Develop innovative solutions.
- Run ROI calculations for new equipment, tools, changes and processes.
- Train CNC Machinist on set up of machines, tooling, fixtures, etc. Ø Responsible for sign off on the training of the Machinist's
- Create matrix and testing for CNC machinist. Ø Responsible for accuracy of matrix content
- Read and understand blueprints, manuals, GD & T
- Ability to access CNC programs and make changes when necessary Ø Responsible for quality and performance of programs and machining parts
- Run parts for prototype Ø Responsible for the prototype machining according to spec.
- Documentation of process and work via work instructions, etc. Ø Responsible for accuracy for content of created WI
- Analyze data to identify root causes of defects and implement appropriate countermeasures.
- Ability to troubleshoot and problem solve
- Maintain all health and safety requirements (OSHA, NFPA).
- Planning and improving of production process capabilities from a manufacturing perspective including ergonomics, safety, productivity and quality.
- Accountable for accurate and timely data collected and provided
- Specify and design machinery and processes required to support new or existing production programs incorporating safety/ergonomics. Ø Responsible for setup processes Improve current Tooling (Six Sigma/increased productivity, etc.) and test new tools.
- Program new tooling or changes to part requirements due to design changes.
- Run-off of new machinery
- Capability studies on new and current processes.
- Utilize various tools (mills, lathes, etc.) for fixture design changes or improvements for productivity and safety/ergonomics on the shop floor.
- Prototype new design changes to current and old tooling for efficient productivity.
- Create CAD drawings (AutoCAD, Inventor, etc.) for new design changes to machinery, fixtures, etc.
- Support APQP process and meet all quality system requirements related to manufacturing engineering.
- Creating FMEA, Control plans together with quality.
- Responsible for FMEA of product.
WORK EXPERIENCE REQUIREMENTS
- 5-7 years' work related experience as a Mechanical Engineer
- 3-4 Years experience creating FMEA, and Controls together with the Quality Department.
- 3-4 Years experience supporting the APQP Process related to Manufacturing Engineering
- 8-10 years proven Engineering experience in an automotive machining manufacturer.
- Prefer Experience utilizing SAP program
- Programming Experience with Siemen's 840D CNC Machine Controller.
- Understanding of Engineering terminology
- Understand and use of precision measuring and testing tools and equipment.
EDUCATION REQUIREMENTS/CERTIFICATIONS
- Bachelor Degree in Engineering (ideally industrial, manufacturing or mechanical engineering) or combination of education and work experience.
Pay:
$95,000.00 - $115,000.00 per year
Benefits:
Relocation assistance
Work Location:
In person