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AL
Alliance Laundry System
Controls and Automation Engineer
Career Insights for Manufacturing Automation Engineer
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Based on Wisconsin data
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What they do
A Manufacturing Automation Engineer designs, programs and improves automated machinery and processes within a manufacturing environment. Are responsible for the design specifications, documentation and troubleshooting of the equipment. Often work within vehicle manufacturing and food processing plants, where robots or machines are used to perform specific functions.
$97,153 / year median in Wisconsin
+8% projected growth
Job Description
Overview The Automation and Controls Engineer is responsible for supporting, improving, and implementing automation and control systems across the production environment. This role focuses on identifying opportunities to improve safety, quality, throughput, reliability, and cost using automation technologies, controls systems, industrial networking, robotics, SCADA, and data collection tools. The Automation and Controls Engineer will work closely with Manufacturing Services, Engineering, Operations, Maintenance, Quality, Purchasing, Planning, Finance, and external vendors to scope, propose, implement, troubleshoot, and support automation projects. This position plays a key role in driving continuous improvement and ensuring production equipment and processes operate efficiently, safely, and reliably. Responsibilities Examine equipment, processes, operations, and procedures to identify improvement opportunities in safety, quality, throughput, reliability, and cost using automation and controls technologies. Develop project scopes, technical specifications, Requests for Quote, and cost estimates for new equipment purchases, equipment modifications, and process improvements. Evaluate vendor proposals and provide technical recommendations for automation equipment, controls platforms, and system integrations. Lead, support, program, and troubleshoot automation equipment during design, implementation, installation, commissioning, startup, and production ramp-up. Program, modify, and troubleshoot PLCs, HMIs, SCADA systems, industrial robotic arms, vision systems, and plant-floor data collection systems. Develop dashboards, reporting tools, and data collection methods from plant-floor devices to support operational visibility and decision-making. Support industrial networking, including Ethernet/IP and related communication protocols for production equipment and connected systems. Partner with Maintenance and Operations to resolve day-to-day production issues related to controls, automation, equipment performance, and system reliability. Participate in cross-functional project teams as a technical resource, team member, and individual contributor. Support safety-related controls, machine guarding, interlocks, and risk reduction initiatives. Assist with root cause analysis, corrective actions, process mapping, FMEA, capability studies, and other continuous improvement activities. Generate, review, and maintain electrical schematics, control system documentation, equipment drawings, and project records. Ensure automation projects meet company standards, safety requirements, production needs, and project timelines. Manage multiple tasks and projects simultaneously while communicating status, risks, and technical issues effectively.