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Truck-Lite
Plastics/Tooling Development Manager
Career Insights for Mechanical Design Engineer
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Based on Pennsylvania data
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What they do
A Mechanical Design Engineer designs and develops mechanical tools as part of the product development cycle.
$95,615 / year median in Pennsylvania
+0% projected growth
Job Description
Plastics/Tooling Development Manager Truck-Lite
- 2.
Essential Job Functions:
Align with our company culture, mission, values, philosophy, and policies and procedures by exemplifying ourC.L.E.A.R.
Principles. Curiosity- look for a better way as a solutions-oriented problem solver. Leadership
- take ownership and be the catalyst of change. Enthusiasm
- be motivated and passionate about your work. Accountability
- deliver commitments and acts with integrity. Respect
- be present, listen and engage with inclusive, open, honest, and direct communication.
Responsibilities include:
Manager:
Tooling expert with management responsibilities. Position will include management of the following direct reports: o 2 Plastics/Tooling Engineers o 2-3 Mechanical Technicians (Mold makers) NPI (New Product Development)Team Member:
Position and department serve as internal experts for plastic injection mold design and development on a multi-disciplinary Engineering team. NPI teams consist of technical experts in areas of Mechanical Design, Electronics, Optics, Manufacturing/Process, and Validation. Life Cycle /Subcontracted Tool Support:
Provide support and technical input as requested for life of product line (tooling repairs, Engineering changes, troubleshooting, etc.).Product Types:
Products include (but are not limited to) LED headlamps & fog lamps, LED signal & marker lighting, wire harnesses, and other state-of-the-art lighting and visibility products for commercial vehicles.Primary Job & Departmental Functions:
o Quote Development- Provide budgetary quotes and timing to the NPI team for quoting purposes. o Prioritization
- Prioritization of projects for both Tool Engineers and Mechanical Technicians. o Performance Reviews, Training, and Development
- Required tasks pertaining to your team. o Plastic Materials
- Provide input to plastic material selection based on intended use, operating environment, and part appearance requirements. o Plastic Part Design & Analysis
- Provide input to plastic part design for optimized quality, manufacturability, and appearance. Design input is based on factors such as wall thickness, intended gating, draft & texture requirements, tooling construction
- parting line, slides & secondary actions, etc. o Moldflow Analysis
- Perform initial analysis to validate initial design and establish ideal molding process (gate location, tonnage, cycle time, weld/knit line locations, predicted warpage). o Injection Mold Tooling Development
- The position will have primary responsibility for overall plastic part tooling development: § Develop Mold Specifications (cavitation, gate & runner type, tooling materials, etc.) § Sourcing
- Manages tool sourcing & development process following Truck-Lite procedures and practices.
Design:
Review and approve mold designs developed by selected tooling suppliers. Oversee tooling design & development activities to ensure cost, quality, and timing objectives are met. Directly responsible for mold designs for tools built at our internal shop. §Qualification:
Attend mold qualification trials, establish, and document ideal process parameters, verify molded part quality, provide final approvals and sign-off.Processing:
Provide support to manufacturing teams for in-house mold qualifications. Assist in problem solving efforts to resolve manufacturing issues related to injection mold tooling, material, or processes.Tool Build Expert:
Tool building/development is a requirement as it is needed to support the Mechanical Technicians that report to this position. Requirements Minimum 5-10 years industry experience with direct experience with injection mold tooling- Materials, Design, Construction, and Maintenance Familiarity with general machine shop equipment and capabilities (CNC machining, EDM, Polishing, Grinding, General bench, etc.