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Si Device Engineer
Career Insights for Reliability Engineer
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What they do
A Reliability Engineer evaluates and analyzes the reliability of manufacturing and production equipment and processes. Identifies pro-active maintenance requirements and process improvements. Works to maximize reliable performance and prevent equipment or process failures.
$147,271 / year median in California
+11% projected growth
Job Description
Si Device Engineer Tesla Motors, Inc. 160000 - 295800 USD paid holidays, flex time, 401(k) United States, California, Palo Alto Sep 01, 2026
What to Expect As a Staff / Senior Staff Si Device / Product Engineer at Tesla, you will own silicon device performance, yield, reliability, and productization for critical custom and semi-custom ICs used across vehicle electronics, energy products, and autonomy compute. You will bridge device physics, process technology, design, test, and high-volume manufacturing-turning wafer and package data into actionable product decisions at Tesla pace. You will set device and product engineering standards, lead yield and reliability ramp for new silicon nodes and packages, resolve complexfaband field issues, and guide foundry/OSAT partners with technical authority. This is a hands-on, high-ownership role for engineers who can move fluidly from TCAD and SPICE to probe data, burn-in Pareto charts, and executive-ready recommendations. What You'll Do
Own device and product engineering for assigned silicon products: electrical specs, binning strategy,guard bands, datasheet/parametric limits, and production test correlation (wafer sort, final test, SLT)
Drive new product introduction (NPI) from tape-out through process qualification, package qualification, yield ramp, and high-volume manufacturing release
Analyze waferfab, assembly, and test data toidentifyyield limiters; lead DOE and process/device experiments with foundry partners to improve parametric yield, defect density impact, and cost per good die
Define and execute reliability qualification plans (HTOL, HBM/CDM ESD, latch-up, EM/SM, TDDB, NBTI/PBTI, HCI, package stress); model lifetime and set use conditions aligned to automotive and Tesla mission profiles
Partner with Design and DFT on design-for-yield/reliability, corner validation, silicon debug, and failure isolation (scan, memory BIST, analog diagnostics, photon emission, FIB edit as needed)
Own technical interface with foundries and
OSATs:
process change review (PCN), excursion management, SPC limits, baseline recipes, and continuous improvement roadmaps
Characterize device behavior across PVT corners; refine SPICE/model-hardware correlation and feedback device targets to process and design teams
Lead root-cause investigations forfab, package, and field failures; convert FA findings into permanent corrective actions in process, test coverage, or design
Establish product engineering dashboards, excursion playbooks, and release criteria; mentor Device, Product, and Test engineers on rigorous data-driven methods
Advisearchitecture and technologyselection(node, process variant, packaging-including advanced packaging/SiP) based on performance, power, reliability, and supply risk What You'll Bring
Degree in Electrical Engineering, Applied Physics, Materials Science, or related field, or equivalent practical experience. M.S. or Ph.D. strongly preferred for Senior Staff, especially with device physics focus
8+years (10+ yearspreferred) in silicon device engineering, product engineering, yield engineering, or process integration at a semiconductor company, IDM, foundry, or fabless product organization
Strong foundationin CMOS (and relevant specialty) device physics: short-channel effects, variability, leakage, reliability mechanisms, and process-device interactions
Hands-on experience taking products from first silicon to high-volume production, including ATE program correlation, binning, outlier detection (e.g., PAT/SBL), and yield entitlement analysis
Proficiencywith semiconductor data analysis stacks (e.g., JMP, Python/R, yield management systems) and comfort with large parametric and defect datasets
Experience with automotive or high-reliability qualification frameworks (AEC-Q100, ISO26262collaboration with safety teams, JEDEC
JESD47/JESD22
families) preferred
Working knowledge of backend/test and packaging (wirebond, flip-chip, WLCSP, advanced packaging) and how package stress couples into device reliability
Demonstrated ability to lead cross-company technical programs with foundries/OSATs; crisp technical writing for specs, quals, and executive summaries
Set product engineering strategy across multiple tape-outs or product lines, resolve systemic yield/reliability issues, and raise the technical standard of the team
Thrives in a fast-paced environment; bias to first-principles debug, rapid experimentation, and ownership through production
Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation
$160,000 - $295,800/annual salary + cash and stock awards + benefits Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.