Repair, maintain, rebuild, and troubleshoot high-pressure die casting dies, trim dies, and associated tooling to support production availability and casting quality. Job Requirements High school diploma or GED. Experience repairing and maintaining high-pressure die casting (HPDC) dies and tooling. Knowledge of die casting processes, die construction, and tooling materials. Experience with die disassembly and assembly. Proficiency with hand tools, precision measuring instruments, and tool room equipment. Ability to read and interpret mechanical drawings, blueprints, tooling specifications, and CAD-generated prints. Experience with die spotting, fitting, lapping, grinding, and polishing. Knowledge of hydraulic and mechanical systems. Experience performing preventive maintenance on tooling. Experience troubleshooting tooling failures and performing root cause analysis. Preferred Skills 3+ years of experience repairing high-pressure die casting tooling. Technical training, apprenticeship, or certification in Tool & Die, Machining, or related field. Experience with aluminum die casting operations. TIG welding, laser welding, or tool steel repair experience. Knowledge of CNC machining. Experience with EDM equipment. Experience with surface grinding and milling operations. Knowledge of lean manufacturing and continuous improvement principles. Experience using computerized maintenance management systems, work instructions, or visual maintenance aids. Job Responsibilities Perform preventive maintenance, repairs, and rebuilds on HPDC dies, trim dies, and associated tooling. Disassemble, inspect, troubleshoot, repair, and reassemble die casting tooling components. Diagnose tooling failures and determine corrective actions needed to restore production readiness. Repair worn, damaged, or cracked tooling using welding, machining, polishing, grinding, and fitting techniques. Perform spotting, fitting, lapping, grinding, and polishing of die surfaces. Maintain cooling lines, vent systems, ejector systems, and moving die components. Conduct dimensional inspections using precision measuring equipment. Support die tryouts and production startups following repairs or modifications. Perform emergency tooling repairs to minimize production downtime. Document preventive maintenance, repairs, tooling history, and performance data. Recommend tooling modifications to improve die life, casting quality, and production performance. Support engineering modifications and tooling improvement projects. Maintain tooling according to applicable safety, environmental, and quality requirements.

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